Raypak 503-2003 manual Conventional Combustion Air Supply, Air Filter, Direct Vent, Installations

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Air Filter

An air filter is supplied standard with the heater. This filter is shipped loose for field installation. Refer to the Air Filter Kit Installation Instructions (Part No. 241338) for details.

Fig. 8: Air Filter Box

Direct Vent

If outside air is drawn through the intake pipe directly to the unit for combustion:

1.Install combustion air direct vent in accordance with Fig. 27 (horizontal) or Fig. 28 (vertical) of this manual (pages 27 and 28, respectively).

2.Provide adequate ventilation of the space occu- pied by the heater( s) by an opening (s) for ventilation air at the highest practical point com- municating with the outdoors. The total cross-sectional area shall be at least 1 in.2 of free area per 20,000 BTUH (111 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating directly with the out- doors or through vertical duct(s). The total cross-sectional area shall be at least 1 in.2 of free area per 10,000 BTUH (222 mm2 per kW) of total input rating of all equipment in the room when the opening is communicating with the outdoors through horizontal duct(s).

3.In cold climates, and to mitigate potential freeze- up, Raypak highly recommends the installation of a motorized sealed damper to prevent the circula- tion of cold air through the heater during the non-operating hours.

TruSeal™ Combustion Air

In addition to the 3 previous steps, combustion air may be ducted directly to the heater by using PVC, CPVC

or sealed single-wall galvanized ducting. The duct will attach directly to the air collar located on the rear of the heater, using three or four sheet metal screws (not supplied) equally positioned around the circumference of the duct. The screen assembly should be removed before attaching any air duct to the heater. The screws and duct connection point must be sealed with RTV (not supplied). TruSeal is generally used when dam- aging contaminants are present in the mechanical room.

All ducting should be self-supported.

CAUTION: Use TruSeal combustion air if damaging airborne contaminants are or may be present in the heater area. See the Appendix of this manual regarding air contamination.

Conventional Combustion Air Supply

U.S. Installations

All Air from Inside the Building

The confined space shall be provided with TWO per- manent openings communicating directly with an additional room(s) of sufficient volume so that the com- bined volume of all spaces meets the criteria for a room large in comparison (NFGC). The total input of all gas utilization equipment installed in the combined space shall be considered in making this determina- tion. Each opening shall have a minimum free area of 1 in.2 per 1,000 BTUH (2,225 mm2 per kW) of the total input rating of all gas utilization equipment in the con- fined space, but not less than 100 in.2 (645 cm2). One opening shall commence within 12 in. (305 mm) of the top, and one opening shall commence within 12 in. (305 mm) of the bottom of the enclosure. The mini- mum dimension of air openings shall be not less than 3 in. (76 mm) in any direction.

All Air from Outdoors

The confined space shall communicate with the out- doors in accordance with one of the methods below. The minimum dimension of air openings shall not be less than 3 in. (76 mm) in any direction. Where ducts are used, they shall be of the same cross-sectional area as the net free area of the openings to which they connect.

1.Two permanent openings, one commencing within 12 in. (305 mm) of the top, and one com- mencing within 12 in. (305 mm) of the bottom of the enclosure, shall be provided. The openings

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Contents Reference Catalog no .53G Effective Replaces 241288 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Model Identification Before InstallationInstallations at Elevation Product ReceiptGeneral Information Component LocationsWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Equipment Base InstallationInstallation Codes Indoor InstallationsIndoor Units Outdoor InstallationsCombustion and Ventilation Air Table E Vent/Air Inlet Termination Clearances Direct Vent InstallationsConventional Combustion Air Supply Air FilterGeneral Canadian InstallationsWater Piping Cold Water Operation Relief Valve Piping Temperature & Pressure GaugeHydrostatic Test Cold Water Starts Hydronic HeatingPump Selection Feedwater RegulatorModel 20F 30F 40F Min. Flow Max. Flow Gpm PipingAir-Separation/Expansion Tank Pool Heating Three-Way ValvesDomestic Hot Water Potable Water and Space HeatingMake final adjustments when pool water approaches Exceed 5 ppm Pool/Spa Water ChemistryWinterizing Your Heater Automatic Chlorinators Chemical Feeders Gas SupplyGas Supply Connection Gas Supply PressureHigh Fire Values Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT Manifold Gas Pressure ModelMaking the Electrical Connections Check the Power SourceField-Connected Controllers Appliance Categories Field Wiring ConnectionVenting Vent Terminal Location InstallationsSupport of Vent Stack Installation Venting Installation TipsVenting Configurations Canadian InstallationsCpvc TerminationModel Pressure Flue Products VolumeCommon Venting VentHorizontal Through-the-Wall Venting Horizontal Through-the-Wall Direct Venting Category10 Ø Direct Vent-VerticalModel Certified Combustion Air Air Inlet Horizontal Max. Length** ft VentOutdoor Installation Operating Modes ControlsFreeze Protection Mode 2 Primary/Secondary Piping Mode 7 Primary/Secondary Piping with External Target Temp 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Code Condition High Limit-Manual ResetHeater Sequence of Operation Ignition ModuleHigh & Low Gas Pressure Switches Optional High Limit-Auto Reset OptionalModulating Temperature Control Flow SwitchUDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Wiring Diagrams Models Models Initial Start-up START-UPPre Start-up Pre Start-up CheckBlower Check PreparationStart-Up Manifold Check Safety InspectionModel Air Pressure Setting Setting in. WC Model Amp Draw SettingFollow-Up Leak Test Procedure Dual-Seat Gas ValvePost Start-Up Check OperationLighting Instructions To Turn Off Gas To Appliance Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Semi-Annually Preventive Maintenance SchedulePeriodically WeeklyAs Required Filter MaintenanceFilter Replacement Inside Air Contamination AppendixImportant Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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