Raypak 503-2003 manual Definitions

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Definitions

NOTE: The defined terms are not active in all modes of control operation.

%OUT - Current percent modulation rate of heater.

BOIL DSGN - Design boiler water temperature used in heat loss calculations.

BOIL MASS - This setting allows adjustment in the field for high or low thermal masses; High thermal mass (setting=3) provides slower reaction, lower ther- mal mass (setting=1) provides faster reaction.

BOIL MAX - Highest outlet water temperature that the control is allowed to use as a target temperature. BOIL MIN - Lowest outlet water temperature that the control is allowed to use as a target temperature. BOIL ON - Accumulated runtime of heater (up to 999 hours, then resets to 0).

BOIL OUT - Actual heater outlet water temperature. BOIL START - Starting boiler water temperature. BOIL SUP - Actual system supply water temperature. BOIL TARGET - Target temperature that the heater is trying to maintain.

‘BURNER’ DELAY - Holds control output at ignition setting from the start of the ignition sequence to the specified burner delay time (0 to 3:00 min.).

DEM 1 - Indicates 24 VDC signal has been supplied to the H+D terminal.

DEM 2 - Indicates 24 VDC Flame Proof signal is pres- ent.

DIFF - The operating differential of the heater; The heater outlet water temperature is allowed to rise above the BOIL TARGET temperature by 1⁄2 of this dif- ferential before the heater shuts off. For example, if the heater target temperature is set to 160°F (71°C) and the differential is set to 10°F (5°C), on temperature rise, the heater will shut off at 165°F (74°C). Once the heater shuts off, it will not come on again until the tem- perature falls to 155°F (68°C).

EXTERNAL INPUT SIGNAL – Selects external input signal range (0-10VDC or 2-10VDC):

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0-10VDC or 0-20 mA external input signal – When the 0-10VDC signal is selected, an input voltage of 1 VDC corresponds to a boiler target temperature of 50°F (10°C). An input voltage of 10 VDC corresponds to a boiler target temperature of 220°F (104°C). As the voltage varies between 1 VDC and 10 VDC, the boiler target temperature varies linearly between 50°F (10°C) and 220°F (104°C). If a voltage below 0.5 VDC is received, the boiler target temperature is displayed as “– – –” indicating that there is no longer an internal call for heat. A 0-20 mA signal can be converted to a 0- 10 VDC signal by installing a 500 Ω resistor on the external input signal device’s terminals.

2-10VDC or 4-20 mA external input signal – When the 2-10VDC signal is selected, an input voltage of 2 VDC corresponds to a boiler target temperature of 50°F (10°C). An input voltage of 10 VDC corresponds to a boiler target temperature of 220°F (104°C). As the voltage varies between 2 VDC and 10 VDC, the boiler target temperature varies linearly between 50°F (10°C) and 220°F (104°C). If a voltage below 1.5 VDC is received, the boiler target temperature is displayed as “– – –” indicating that there is no longer an internal call for heat. A 4-20 mA signal can be converted to a 2- 10 VDC signal by installing a 500 Ω resistor on the external input signal device’s terminals.

FP - Flame proof warning.

MODE - Operating mode of the heater.

OFFSET - The Offset setting allows the boiler target temperature to be fine tuned to the external input sig- nal. The control reads the external input signal and converts this to a boiler target temperature. The Offset setting is then added to the boiler target temperature. OUTDR - Outdoor air temperature.

OUTDR DESIGN - Design outdoor air temperature used in the heat loss calculation.

OUTDR START - Starting outdoor air temperature. PUMP DLY - Sets the operating time of the pump once the CFH is satisfied.

TANK - Current DHW tank temperature (Mode 3). TANK DIFF - Storage tank differential (Mode 3). TANK TARGET - Target temperature in the DHW storage tank (Mode 3).

UNITS - Selects the temperature units to be displayed (°F or °C).

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Contents Do so may result in an explosion or fire Reference Catalog no .53G Effective Replaces 241288 RevPage Contents Pay Attention to These Terms Product Receipt Before InstallationInstallations at Elevation Model IdentificationComponent Locations General InformationTime/Temperature Relationships in Scalds General SafetyWater Time to Produce Serious Temp Burn Indoor Installations InstallationInstallation Codes Equipment BaseCombustion and Ventilation Air Outdoor InstallationsIndoor Units Table E Vent/Air Inlet Termination Clearances Air Filter InstallationsConventional Combustion Air Supply Direct VentWater Piping Canadian InstallationsGeneral Hydrostatic Test Relief Valve Piping Temperature & Pressure GaugeCold Water Operation Feedwater Regulator Hydronic HeatingPump Selection Cold Water StartsAir-Separation/Expansion Tank PipingModel 20F 30F 40F Min. Flow Max. Flow Gpm Potable Water and Space Heating Three-Way ValvesDomestic Hot Water Pool HeatingMake final adjustments when pool water approaches Winterizing Your Heater Pool/Spa Water ChemistryExceed 5 ppm Gas Supply Pressure Gas SupplyGas Supply Connection Automatic Chlorinators Chemical FeedersManifold Gas Pressure Model Electrical Power ConnectionsModel In. NPT 4 in. NPT 2 in. NPT High Fire ValuesField-Connected Controllers Check the Power SourceMaking the Electrical Connections Venting Field Wiring ConnectionAppliance Categories Support of Vent Stack InstallationsVent Terminal Location Canadian Installations Venting Installation TipsVenting Configurations InstallationTermination CpvcVent VolumeCommon Venting Model Pressure Flue ProductsHorizontal Through-the-Wall Direct Venting Category Horizontal Through-the-Wall VentingCombustion Air Air Inlet Horizontal Max. Length** ft Vent Direct Vent-VerticalModel Certified 10 ØOutdoor Installation Freeze Protection ControlsOperating Modes Mode 2 Primary/Secondary Piping Mode 7 Primary/Secondary Piping with External Target Temp 10 VDC 20 mA Modes Default Setting Range10 VDC 20 mA Boiler Target Definitions Operation Number Field Type Fault DescriptionRank Ignition Module High Limit-Manual ResetHeater Sequence of Operation Code ConditionFlow Switch High Limit-Auto Reset OptionalModulating Temperature Control High & Low Gas Pressure Switches OptionalBlocked Vent Switch Air Pressure SwitchUDB Diagnostic Board Wiring Diagrams Models Models Pre Start-up Check START-UPPre Start-up Initial Start-upStart-Up PreparationBlower Check Model Amp Draw Setting Safety InspectionModel Air Pressure Setting Setting in. WC Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Follow-UpLighting Instructions OperationPost Start-Up Check To Turn Off Gas To Appliance Troubleshooting StepUDB Fault History MaintenanceSuggested Minimum Maintenance Schedule Weekly Preventive Maintenance SchedulePeriodically Semi-AnnuallyFilter Replacement Filter MaintenanceAs Required Appendix Inside Air ContaminationImportant Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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