Raypak 503-2003 Electrical Power Connections, Model In. NPT 4 in. NPT 2 in. NPT, High Fire Values

Page 20
Installations must follow these codes:
• National Electrical Code and any other national, state, provincial or local codes or regulations hav- ing jurisdiction.

 

Model

 

 

 

1 in. NPT

 

 

1-1/4 in. NPT

 

1-1/2 in. NPT

 

2 in. NPT

 

2-1/2 in. NPT

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

N

 

P

 

 

N

 

P

 

 

N

 

P

 

N

 

P

 

N

 

P

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

503

 

15

 

35

 

65

 

150

130

 

360

 

 

 

 

 

 

 

 

 

753

 

5

 

15

 

65

 

100

 

 

75

 

180

 

250

 

 

 

 

 

 

 

1103

 

 

 

 

 

 

 

35

 

55

 

 

35

 

90

 

125

 

300

 

300

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1253

 

 

 

 

 

 

 

15

 

25

 

 

25

 

60

 

85

 

225

 

200

 

300

 

1503

 

 

 

 

 

 

 

10

 

15

 

 

15

 

25

 

60

 

150

 

150

 

275

 

1753

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

45

 

110

 

115

 

230

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

2003

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

35

 

90

 

85

 

210

 

Natural Gas

– 1,000 BTU/ft3, 0.60 specific gravity at 0.5 in. WC pressure drop

 

 

 

 

 

 

 

 

 

 

Propane Gas – 2,500 BTU/ft3, 1.53 specific gravity at 0.6 in. WC pressure drop

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Table I: Maximum Equivalent Pipe Length

 

 

 

 

 

 

The gas valve pressure regulator on the heater is

• Safety wiring must be NEC Class 1.

 

 

 

nominally preset as noted in Table J.

 

 

 

 

• Heater must be electrically grounded as required

During normal operation, carbon dioxide should be 8.5

 

by the NEC.

 

 

 

 

 

 

 

 

• In Canada, CSA C22. 1 C.E.C. Part 1.

 

 

 

to 9.0% at full fire for natural gas and between 9.5 and

The MVB 503-1503 heaters are wired for 120 VAC, 12

10.0% for propane gas. Carbon monoxide should be

‹100ppm.

 

 

 

 

 

 

 

 

 

 

 

 

amps while the MVB 1753 & 2003 heaters are wired

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

for 120 VAC, 18 amps. Consult the wiring diagram

 

 

 

 

 

 

 

Manifold Gas Pressure

 

 

 

Model

 

 

 

 

 

 

shipped with the heater. Before starting the heater,

 

 

 

 

 

 

 

 

 

 

 

 

 

 

No.

 

 

 

 

(High Fire Values)

 

 

check to ensure proper voltage to the heater and

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

pump.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Natural Gas

 

Propane Gas

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Boiler mounted pumps (up to

34 hp) get their power

 

503

 

 

 

-0.1

 

 

 

-0.1

 

 

 

753

 

 

 

-0.4

 

 

 

-0.1

 

 

supply directly from the boiler power supply (connec-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

tions in rear wiring box). Install a circuit breaker sized

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1003

 

 

 

-0.8

 

 

 

-0.2

 

 

sufficiently for both the heater and the pump. Pumps

 

1253

 

 

 

-1.6

 

 

 

-0.2

 

 

larger than 34 hp must use a separate power supply

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and run the power through the optional pump contac-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

1503

 

 

 

-2.4

 

 

 

-0.6

 

 

tor which is located in the rear wiring box. Use

 

1753

 

 

 

-0.4

 

 

 

-0.1

 

 

appropriately-sized wire as defined by NEC, CSA

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

and/or local codes. All primary wiring should be 125%

 

2003

 

 

 

-1.0

 

 

 

-0.5

 

 

 

NOTE: Manifold

 

pressures should be

 

±0.2 in. WC.

 

 

of minimum rating.

 

 

 

 

 

 

 

 

 

 

 

If any of the original wire as supplied with the heater

 

Table J: Manifold Gas Pressure Settings

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

must be replaced, it must be replaced with 105°C wire

CAUTION: For proper operation, no more than a

or its equivalent.

 

 

 

 

 

 

 

 

30% drop in gas supply pressure from no-load to full-

 

 

 

 

 

 

 

 

load conditions

 

is acceptabl e.

 

Under

no

All high voltage wiring connections to the MVB heater

circumstances should the pressure be outside the

are made inside the rear wiring box as shown in Fig.

listed operational range.

 

 

 

 

 

 

18. Pump power should be taken from terminals 2

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

(Com), 3 (GND) and 6 (Hot) – 34 hp and smaller ONLY.

Electrical Power Connections

Power to the MVB heater should be connected to ter-

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

minals 1, 2, and 3 as noted in Fig. 18. All low voltage

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

wiring,

including

sensors,

interlocks, enable/disable,

and various options are wired into terminals 1–20 on the front wiring panel as noted in Fig. 18.

20

Image 20
Contents Do so may result in an explosion or fire Reference Catalog no .53G Effective Replaces 241288 RevPage Contents Pay Attention to These Terms Before Installation Installations at ElevationProduct Receipt Model IdentificationComponent Locations General InformationWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Installation CodesIndoor Installations Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Table E Vent/Air Inlet Termination Clearances Installations Conventional Combustion Air SupplyAir Filter Direct VentGeneral Canadian InstallationsWater Piping Cold Water Operation Relief Valve Piping Temperature & Pressure GaugeHydrostatic Test Hydronic Heating Pump SelectionFeedwater Regulator Cold Water StartsModel 20F 30F 40F Min. Flow Max. Flow Gpm PipingAir-Separation/Expansion Tank Three-Way Valves Domestic Hot WaterPotable Water and Space Heating Pool HeatingMake final adjustments when pool water approaches Exceed 5 ppm Pool/Spa Water ChemistryWinterizing Your Heater Gas Supply Gas Supply ConnectionGas Supply Pressure Automatic Chlorinators Chemical FeedersElectrical Power Connections Model In. NPT 4 in. NPT 2 in. NPTManifold Gas Pressure Model High Fire ValuesMaking the Electrical Connections Check the Power SourceField-Connected Controllers Appliance Categories Field Wiring ConnectionVenting Vent Terminal Location InstallationsSupport of Vent Stack Venting Installation Tips Venting ConfigurationsCanadian Installations InstallationTermination CpvcVolume Common VentingVent Model Pressure Flue ProductsHorizontal Through-the-Wall Direct Venting Category Horizontal Through-the-Wall VentingDirect Vent-Vertical Model CertifiedCombustion Air Air Inlet Horizontal Max. Length** ft Vent 10 ØOutdoor Installation Operating Modes ControlsFreeze Protection Mode 2 Primary/Secondary Piping Mode 7 Primary/Secondary Piping with External Target Temp 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation High Limit-Manual Reset Heater Sequence of OperationIgnition Module Code ConditionHigh Limit-Auto Reset Optional Modulating Temperature ControlFlow Switch High & Low Gas Pressure Switches OptionalUDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Wiring Diagrams Models Models START-UP Pre Start-upPre Start-up Check Initial Start-upBlower Check PreparationStart-Up Safety Inspection Model Air Pressure Setting Setting in. WCModel Amp Draw Setting Manifold CheckLeak Test Procedure Dual-Seat Gas Valve Follow-UpPost Start-Up Check OperationLighting Instructions To Turn Off Gas To Appliance Troubleshooting StepSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Preventive Maintenance Schedule PeriodicallyWeekly Semi-AnnuallyAs Required Filter MaintenanceFilter Replacement Appendix Inside Air ContaminationImportant Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.