Raypak 503-2003 manual Make final adjustments when pool water approaches

Page 17

The MVB must be equipped with a field-supplied ex- ternal pump and bypass arrangement. This arrangement blends outlet water with the inlet water to increase the inlet water temperature to a minimum of 120°F (49°C), thereby reducing the likelihood of con- densation forming on the heat exchanger. The pump also serves to circulate water through the heater from the main system piping.

CAUTION: Power to the heater should be interlocked with the main system pump to make sure the heater does not fire without the main system pump in operation. Improper flow control can damage the heater. Uncontrolled flow (too high) or restricted flow (too low) can seriously damage the heater. Follow these instructions to make sure your heater is properly installed.

To complete the installation of the pool heater, the pool thermostat must be installed in the main return water line, upstream of the heater. This will ensure that the heater will be energized at the right time.

1.Turn on pump.

2.Turn on heater and wait until heater goes to full fire.

3.With the heater operating at 100% firing rate, set Valve A (the bypass) to 1⁄2 open position, and Valve B to fully open position. See Fig. 16.

4.Adjust Valve A until the inlet water temperature is 120°F (49°C).

NOTE: Opening the valve will increase the temperature and closing the valve will decrease the temperature.

5.If this process does not raise the inlet water tem- perature to 120°F (49°C) and Valve A is fully open, then slowly throttle Valve B closed to increase the inlet water temperature to 120°F (49°C).

POOL

THERMOSTAT

FROM

FILTER

*

TO POOL

 

CHEMICAL

 

FEED

 

*Maximum 4 times the pipe diameter or 12”, whichever is less.

 

Fig. 15: Single Pool Heater Application

 

Adjustment of the manual bypass valve is critical to

 

proper operation of the heater. The manual bypass

 

valve should be adjusted to achieve a minimum inlet

 

water temperature of 120°F (49°C) and a system sup-

 

ply water temperature below 140°F (60°C). When

 

starting with a cold pool, make initial adjustments.

Fig. 16: “H” Bypass Setting

Make final adjustments when pool water approaches

desired temperature.

 

The use of a bypass is required for proper operation in

 

a pool heating application. Use the following instruc-

 

tions to set the manual bypass:

 

17

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Contents Reference Catalog no .53G Effective Replaces 241288 Rev Do so may result in an explosion or firePage Contents Pay Attention to These Terms Installations at Elevation Before InstallationProduct Receipt Model IdentificationGeneral Information Component LocationsWater Time to Produce Serious Temp Burn General SafetyTime/Temperature Relationships in Scalds Installation Codes InstallationIndoor Installations Equipment BaseIndoor Units Outdoor InstallationsCombustion and Ventilation Air Table E Vent/Air Inlet Termination Clearances Conventional Combustion Air Supply InstallationsAir Filter Direct VentGeneral Canadian InstallationsWater Piping Cold Water Operation Relief Valve Piping Temperature & Pressure GaugeHydrostatic Test Pump Selection Hydronic HeatingFeedwater Regulator Cold Water StartsModel 20F 30F 40F Min. Flow Max. Flow Gpm PipingAir-Separation/Expansion Tank Domestic Hot Water Three-Way ValvesPotable Water and Space Heating Pool HeatingMake final adjustments when pool water approaches Exceed 5 ppm Pool/Spa Water ChemistryWinterizing Your Heater Gas Supply Connection Gas SupplyGas Supply Pressure Automatic Chlorinators Chemical FeedersModel In. NPT 4 in. NPT 2 in. NPT Electrical Power ConnectionsManifold Gas Pressure Model High Fire ValuesMaking the Electrical Connections Check the Power SourceField-Connected Controllers Appliance Categories Field Wiring ConnectionVenting Vent Terminal Location InstallationsSupport of Vent Stack Venting Configurations Venting Installation TipsCanadian Installations InstallationCpvc TerminationCommon Venting VolumeVent Model Pressure Flue ProductsHorizontal Through-the-Wall Venting Horizontal Through-the-Wall Direct Venting CategoryModel Certified Direct Vent-VerticalCombustion Air Air Inlet Horizontal Max. Length** ft Vent 10 ØOutdoor Installation Operating Modes ControlsFreeze Protection Mode 2 Primary/Secondary Piping Mode 7 Primary/Secondary Piping with External Target Temp 10 VDC 20 mA Boiler Target Modes Default Setting Range10 VDC 20 mA Definitions Rank Number Field Type Fault DescriptionOperation Heater Sequence of Operation High Limit-Manual ResetIgnition Module Code ConditionModulating Temperature Control High Limit-Auto Reset OptionalFlow Switch High & Low Gas Pressure Switches OptionalUDB Diagnostic Board Air Pressure SwitchBlocked Vent Switch Wiring Diagrams Models Models Pre Start-up START-UPPre Start-up Check Initial Start-upBlower Check PreparationStart-Up Model Air Pressure Setting Setting in. WC Safety InspectionModel Amp Draw Setting Manifold CheckFollow-Up Leak Test Procedure Dual-Seat Gas ValvePost Start-Up Check OperationLighting Instructions To Turn Off Gas To Appliance Step TroubleshootingSuggested Minimum Maintenance Schedule MaintenanceUDB Fault History Periodically Preventive Maintenance ScheduleWeekly Semi-AnnuallyAs Required Filter MaintenanceFilter Replacement Inside Air Contamination AppendixImportant Instructions for the Commonwealth of Massachusetts Limited Parts Warranty MVB Types H and WH START-UP Checklist for FAN-ASSISTED Raypak Products
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503-2003 specifications

The Raypak 503-2003 is a notable entry in the world of water heating solutions, renowned for its efficiency and reliability in both residential and commercial settings. This model is designed to provide exceptional performance while maintaining ease of use and minimization of environmental impact.

One of the standout features of the Raypak 503-2003 is its advanced heating technology. The unit utilizes a durable, copper heat exchanger which ensures quick and efficient heating of water. This heat exchanger is known for its ability to transfer heat effectively, leading to reduced energy consumption and lower utility bills. The design also allows for a seamless operation, ensuring that the system heats water swiftly without sacrificing performance.

In addition to its efficient heating capabilities, the Raypak 503-2003 is equipped with innovative controls. The digital control panel allows users to easily set and adjust the desired water temperature. This feature provides a level of convenience that simplifies operation while enhancing user experience. Furthermore, the smart technology employed in the unit ensures that it operates within optimal parameters, avoiding unnecessary energy expenditure.

Durability is another hallmark of the Raypak 503-2003. Built with heavy-duty components, this water heating solution is designed to withstand the rigors of continuous use. The rugged construction ensures longevity, making it a cost-effective investment for homeowners and businesses alike. Moreover, the unit is designed to be resistant to corrosion and wear, further extending its lifespan and reliability.

The energy efficiency of the Raypak 503-2003 is a crucial characteristic that sets it apart from competitors. Rated with a high efficiency score, this model contributes to lower emissions and is environmentally friendly. It adheres to various energy standards, making it a suitable choice for those looking to reduce their carbon footprint while enjoying reliable water heating.

Noise reduction is another important feature of the Raypak 503-2003. Designed with quiet operation in mind, the unit operates with minimal noise pollution, allowing for a pleasant environment in both residential and commercial spaces.

In summary, the Raypak 503-2003 combines advanced heating technology, user-friendly controls, durability, and energy efficiency into a robust water heating system. This makes it an excellent choice for those in need of dependable and sustainable heating solutions. Whether for daily home use or for larger commercial applications, the Raypak 503-2003 stands out as a leader in its class.
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