Lenox Elite Series XP14 Units HEAT PUMPS installation instructions Shipping and Packing List

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E2011 Lennox Industries Inc.

Dallas, Texas, USA

RETAIN THESE INSTRUCTIONS

FOR FUTURE REFERENCE

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

WARNING

Improper installation, adjustment, alteration, service or maintenance can cause personal injury, loss of life, or damage to property.

Installation and service must be performed by a licensed professional installer (or equivalent) or a service agency.

IMPORTANT

The Clean Air Act of 1990 bans the intentional venting of refrigerant (CFCs, HFCs, and HCFCs) as of July 1, 1992. Approved methods of recovery, recycling or reclaiming must be followed. Fines and/or incarceration may be levied for noncompliance.

IMPORTANT

This unit must be matched with an indoor coil as specified in Lennox’ Engineering Handbook. Coils previously charged with HCFC−22 must be flushed.

NOTICE TO INSTALLER

UNIT PLACEMENT

It is critical for proper unit operation to place outdoor unit on an elevated surface as described in Unit Placement section on page 7.

BRAZING LINE SET TO SERVICE VALVES

Follow the brazing technique illustrated starting on page 12 to avoid damaging the service valve’s internal seals.

DEFROST OPERATION

It is critical for proper time / temperature defrost operation to set the defrost termination pins (P1) on the defrost control prior to starting system. See Defrost System section on page 29 for further details. Also note that a low pressure bypass switch is required when operating unit below 15ºF (page 28).

INSTALLATION

INSTRUCTIONS

Elite® Series XP14 Units

HEAT PUMPS 506772−01

08/11

Litho U.S.A.

 

Supersedes 06/11

 

TABLE OF CONTENTS

Shipping and Packing List . . . . . . . . . . . . . . . . . . . . . . 1 General . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 Model Number Identification . . . . . . . . . . . . . . . . . . . . 2 Unit Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Unit Parts Arrangement . . . . . . . . . . . . . . . . . . . . . . . . 3 Caps and Fasteners Torque Requirements . . . . . . . . 4 Operating Gauge Set and Service Valves . . . . . . . . . 4 Recovering Refrigerant from Existing System . . . . . 6 New Outdoor Unit Placement . . . . . . . . . . . . . . . . . . . 7 Removing and Installing Panels . . . . . . . . . . . . . . . . . 9 Line Set Requirements . . . . . . . . . . . . . . . . . . . . . . . . . 10 Brazing Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

Indoor Refrigerant Metering Device Removal and Flushing Line Set and Indoor Coil . . . . . . . . . . . . . . . . 15

Installing New Indoor Metering Device . . . . . . . . . . . . 16 Leak Test Line Set and Indoor Coil . . . . . . . . . . . . . . . 17 Evacuating Line Set and Indoor Coil . . . . . . . . . . . . . 18 Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . 19 Unit Start−Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

Servicing and Weighing In Refrigerant for Units Delivered Void of Charge . . . . . . . . . . . . . . . . . . . . . . . 23

Optimizing System Refrigerant Charge . . . . . . . . . . . 25 System Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28 Defrost System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Maintenance (Dealer and Homeowner) . . . . . . . . . . . 30 Start−up and Performance Checklist . . . . . . . . . . . . . . 32

Shipping and Packing List

Check the unit for shipping damage and listed times below are intact. If damaged, or if parts are missing, immediately contact the last shipping carrier.

1 door unit

General

The XP14 outdoor unit uses HFC−410A refrigerant. This unit must be installed with a matching indoor blower coil and line set as outlined in the XP14 Engineering Handbook. These outdoor units are designed for use in check / expansion valve (CTXV) systems only and are not to be used with other refrigerant flow control devices. An indoor coil check / expansion valve approved for use with HFC−410A must be ordered separately and installed prior to operating the unit.

08/11

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506772−01

*2P0811*

*P506772-01*

 

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Contents Shipping and Packing List Table of ContentsGeneral Model Number Identification 14 −036 − 230 − Unit Dimensions Inches mmSide View TOP ViewTypical Unit Parts Arrangement PLUMBING, Switches Sensor ComponentsControl Panel Caps and Fasteners Torque Requirements Operating Gauge Set and Service Valves11 12 1DISCONNECT Power Recovering Refrigerant from Existing System3RECOVERING Refrigerant Method Method 2 LimitationsNew Outdoor Unit Placement Using Feet Extenders Detail a Outside Unit PlacementElevated Slab Mounting Detail D Slab Side MountingLouvered Panel Installation Removing and Installing PanelsLouvered Panel Removal Using Existing Line SET NEW or Replacement Line SET InstallationLine Set Requirements Adding Polyol Ester OIL RequirementsRefrigerant Line SET Alling Horizontal Runs Refrigerant Line SET From Vertical to HorizontalBrazing Connections 2CAP and Core Removal 1CUT and DeburFlow Nitrogen Wrap Service Valves6BRAZE Line SET Preparation for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Indoor Expansion Valve Installation Installing New Indoor Metering DeviceSensing Bulb Installation Equalizer Line InstallationLeak Test Line Set and Indoor Coil Manifold Gauge Set Connections for Leak TestingEvacuating Line Set and Indoor Coil Evacuating Line Set and Indoor Coil2INSTALL Thermostat Size Circuit and Install DisconnectElectrical 24VAC TransformerTypical Unit Wiring Diagram Typical Factory Wiring Copeland Compressor Typical Factory Wiring Interlink Compressor Unit START−UP Unit Start−UpLeak CHECK, Repair and Evacuate Connect Manifold Gauge SET and WEIGH−IN ChargeCalculating System Charge for Outdoor Unit Void of Charge Connections for Optimizing System ChargeRefrigerant Charge per Line Set Length Optimizing Procedure Adjusting Indoor AirflowTemperature rise F Optimizing System Refrigerant ChargeSATº LIQº SCº = Normal Operating Pressures − Liquid +10 and Vapor +5 Psig CBX32MV−018/024 CX34−31 Defrost Control CMC1 Defrost SystemDefrost Control CMC1 Diagnostic LED MaintenanceDealer HomeownerXP14 Series Installer City Start−Up and Performance ChecklistJob Name Job no Date Job Location City Sequence of Operation Thermostat