Lenox 50677201, Elite Series XP14 Units HEAT PUMPS Evacuating Line Set and Indoor Coil

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1/6 TURN

Evacuating Line Set and Indoor Coil

Evacuating the system of non−condensables is critical for proper operation of the unit. Non−condensables are defined as any gas that will not condense under temperatures and pressures present during operation of an air conditioning system. Non−condensables and water suction combine with refrigerant to produce substances that corrode copper piping and compressor parts.

CONNECT GAUGE SET

1NOTEA Connect low side of manifold gauge set with 1/4 SAE in−line tee to vapor line service valve

BConnect high side of manifold gauge set to liquid line service valve

CConnect micron gauge available connector on the 1/4 SAE in−line tee.

DConnect the vacuum pump (with vacuum gauge) to the center port of the manifold gauge set. The center port line will be used later for both the HFC−410A and nitrogen containers.

NITROGEN

OUTDOOR

UNIT

HFC−410A

VACUUM PUMP

LOW HIGH

 

A34000 1/4 SAE TEE WITH

 

MANIFOLD

 

 

GAUGE SET

 

SWIVEL COUPLER

 

A

 

 

 

 

 

 

500

 

 

 

C

MICRON

TO VAPOR

 

SERVICE VALVE

 

GAUGE

 

 

 

B

TO LIQUID LINE

SERVICE VALVE

 

RECOMMEND

MINIMUM 3/8" HOSE

D

2EVACUATE THE SYSTEM

A Open both manifold valves and start the vacuum pump.

B Evacuate the line set and indoor unit to an absolute pressure of 23,000 microns (29.01 inches of mercury).

NOTE

ure

indicates a relatively large leak. If this occurs, repeat the leak testing procedure.

NOTE

absolute pressure means the total actual pressure within a given volume or system, above the absolute zero of

pressure. Absolute pressure in a vacuum is equal to atmospheric pressure minus vacuum pressure.

CWhen the absolute pressure reaches 23,000 microns (29.01 inches of mercury), perform the following:

S S S S S

Close manifold gauge valves

Close valve on vacuum pump and turn off vacuum pump

Disconnect manifold gauge center port hose from vacuum pump

Attach manifold center port hose to a dry nitrogen cylinder with pressure regulator set to 150 psig (1034 kPa) and purge the hose.

Open manifold gauge valves to break the vacuum in the line set and indoor unit.

SClose manifold gauge valves.

DShut off the dry nitrogen cylinder and remove the manifold gauge hose from the cylinder. Open the manifold gauge valves to release the dry nitrogen from the line set and indoor unit.

EReconnect the manifold gauge to the vacuum pump, turn the pump on, and continue to evacuate the line set and indoor unit until the absolute pressure does not rise above 500 microns (29.9 inches of mercury) within a 20−minute period after shutting off the vacuum pump and closing the manifold gauge valves.

FWhen the absolute pressure requirement above has been met, disconnect the manifold hose from the vacuum pump and connect it to an upright cylinder of HFC−410A refrigerant. Open the manifold gauge valve 1 to 2 psig in order to release the vacuum in the line set and indoor unit.

G Perform the following:

S

Close manifold gauge valves.

 

 

 

 

11

12

1

S

Shut off HFC−410A cylinder.

10

 

 

2

 

 

S

 

 

 

Reinstall service valve cores by removing manifold hose from service valve. Quickly install cores with core

9

 

 

3

 

 

 

tool while maintaining a positive system pressure.

8

 

 

4

S

Replace stem caps and secure finger tight, then tighten an additional one−sixth (1/6) of a turn as illustrated.

7

6

5

 

 

Figure 14. Evacuating Line Set and Indoor Coil

506728−01

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Contents Table of Contents Shipping and Packing ListGeneral Side View Unit Dimensions Inches mmModel Number Identification 14 −036 − 230 − TOP ViewPLUMBING, Switches Sensor Components Typical Unit Parts ArrangementControl Panel Operating Gauge Set and Service Valves Caps and Fasteners Torque Requirements11 12 3RECOVERING Refrigerant Recovering Refrigerant from Existing System1DISCONNECT Power Method Method 2 LimitationsNew Outdoor Unit Placement Elevated Slab Mounting Detail a Outside Unit PlacementUsing Feet Extenders Detail D Slab Side MountingRemoving and Installing Panels Louvered Panel InstallationLouvered Panel Removal Line Set Requirements NEW or Replacement Line SET InstallationUsing Existing Line SET Adding Polyol Ester OIL RequirementsRefrigerant Line SET From Vertical to Horizontal Refrigerant Line SET Alling Horizontal RunsBrazing Connections 1CUT and Debur 2CAP and Core Removal6BRAZE Line SET Wrap Service ValvesFlow Nitrogen Preparation for Next Step2CONNECT Gauges and Equipment for Flushing Procedure Sensing Bulb Installation Installing New Indoor Metering DeviceIndoor Expansion Valve Installation Equalizer Line InstallationManifold Gauge Set Connections for Leak Testing Leak Test Line Set and Indoor CoilEvacuating Line Set and Indoor Coil Evacuating Line Set and Indoor CoilElectrical Size Circuit and Install Disconnect2INSTALL Thermostat 24VAC TransformerTypical Unit Wiring Diagram Typical Factory Wiring Copeland Compressor Typical Factory Wiring Interlink Compressor Leak CHECK, Repair and Evacuate Unit Start−UpUnit START−UP Connect Manifold Gauge SET and WEIGH−IN ChargeConnections for Optimizing System Charge Calculating System Charge for Outdoor Unit Void of ChargeRefrigerant Charge per Line Set Length Temperature rise F Adjusting Indoor AirflowOptimizing Procedure Optimizing System Refrigerant ChargeSATº LIQº SCº = Normal Operating Pressures − Liquid +10 and Vapor +5 Psig CBX32MV−018/024 CX34−31 Defrost System Defrost Control CMC1Dealer MaintenanceDefrost Control CMC1 Diagnostic LED HomeownerXP14 Series Job Name Job no Date Job Location City Start−Up and Performance ChecklistInstaller City Sequence of Operation Thermostat