3M 7623-T-110 manual Instructions for Tape Shielded Cable, Prepare Cable, Install Ground Braid

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2.0 Instructions for Tape Shielded Cable

Prepare Cable

2.1Check to be sure cable size fits within kit range as shown in Table 1.

2.2Prepare cable using dimensions shown in Figure 1. BE SURE TO ALLOW FOR DEPTH OF TERMINAL LUG. If necessary to prevent tape shield from unrolling, hold down edge with a single wrap of 3MEMI Copper Foil Shielding Tape 1181.

NOTE: Provide additional exposed conductor distance to account for growth during crimping of ALUMINUM lugs or connectors as follows:

Aluminum Lug

2 - 350

400 - 650

750–1000

1250 - 2000

and Connector

1/4” (6 mm)

1/2” (13 mm)

3/4” (19 mm)

Field determined

Growth Allowance

 

 

 

 

 

 

 

 

 

NOTE: It is imperative to remove all remnants of the semi-con layer, even if the semi-con layer comes off as one layer. There should not be any remaining black areas, or particles, on the cable insulation layer.

Jacket Removal Length

Depth Of Terminal Lug + Growth Allowance

9" (229 mm)

3" (76 mm)

1-1/2" (38 mm)

Semi-Con

Tape Shield

Cable Jacket

Figure 1

3.0Install Ground Braid

3.1Select a Scotch® Mastic Strip 2230 from kit and remove white release liners. Using light tension, apply a SINGLE

WRAP of mastic around the cable jacket 1/4" (6 mm) from cut edge (Figure 2). Cut off excess.

1/4" (6 mm)

Semi-Con

Tape Shield

1st Scotch® Mastic Strip 2230

Cable Jacket

Figure 2

78-8113-5099-6 Rev E

3

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Contents Ieee Std. No Class 1 Termination 15 kV Class 7626-T-110 InstructionsKit Selection Table Kit ContentsAluminum Lug 400 750-1000 1250 Install Ground BraidInstructions for Tape Shielded Cable Prepare CableRev E Special Note for Cloth or Paper SEMI-CON Insulation Shield Install Lug or ConnectorCorrect Installation of Termination on Tape Shielded Cable Install TerminationTerminal LUG Instructions for Wire Shielded Cable6 mm Semi-Con 1st Scotch Mastic Strip 2230 Cable Jacket Cable Do not Allow Solvent to Touch SEMI-CON Insulation Shield Connector/LugInstructions for UniShield Shielded Cable Correct Installation of Termination on Wire Shielded CableRemove semi-conductive jacket to dimension shown in Figure 1st Scotch Mastic Strip Constant Force Spring Shield Wires Polymers and can be recycled Environmental Top Thru 30045 One hole Tooling IndexCrimping Tool-Die Sets Minimum Number Of Crimps Thru 40079 One hole Thru 40178 Two holeDie Minimum No Crimps 3M Connector Number ManufacturerConductor Size AWG & kcmil Stranded Recommended Crimping Tools Mech. ToolImportant Notice Warranty Limited Remedy Limited Liability