3M 7626-T-110, 7622-T-110 Connector/Lug, Do not Allow Solvent to Touch SEMI-CON Insulation Shield

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9.0 Install Lug or Connector

Important Packaging Notice

In order to make sure that you receive an undamaged termination, this 3M™ Cold Shrink QT-III Termination is packed with a RED SHIPPING CORE inside of the white core. Please remove the red shipping core BEFORE you install the termination. This shipping core can be recycled with other polypropylene waste

9.1Check to insure 3MCold Shrink QT-III Silicone Rubber Termination fits over the selected lug or connector. If lug or connector (Figure 14) will not fit through the termination core, clean the insulation (per Step 10.0) and slide termination on cable before installing lug. DO NOT REMOVE CORE AT THIS TIME.

Clearance

Connector/Lug

Figure 14

NOTE: Refer to pages 17-19 for 3M Connector and Lug crimping information.

NOTE: For Aluminum Conductors - Thoroughly wire brush conductor strands to remove aluminum oxide layer. Insert conductor into lug or connector and then remove conductor. This will transfer some of the antioxidant compound onto the conductor. Wire brush the anti-oxidant paste into the strands. Immediately insert conductor into lug or connector barrel as far as it will go.

NOTE: Die/crimper head rotation between consecutive crimps is RECOMMENDED.

9.2Position connector or lug and crimp according to manufacturer's directions. Remove excess oxide inhibitor and sharp crimp flashings following crimping.

10.0Clean Cable Insulation and Lug or Connector Barrel Using Standard Practice

10.1Wipe the cable insulation with one of the solvent saturated pads from the 3MCable Cleaning Preparation Kit CC-2.

DO NOT ALLOW SOLVENT TO TOUCH SEMI-CON INSULATION SHIELD!

10.2If abrasive must be used:

a.Use on insulation only. DO NOT USE ABRASIVE ON SEMI-CON INSULATION SHIELD!

b.Use only aluminum oxide abrasive; grit 120 or finer, included in the 3M Cable Cleaning Preparation Kit CC-2.

c.Be careful not to reduce the cable insulation diameter below that allowed by the kit.

11.0Install Termination

11.1Slide the termination body onto the cable and remove core. Make sure the termination body (not the core) is butted

up to the edge of the vinyl tape marker previously applied (Figure 15). Pull the core while unwinding, counter- clockwise, starting with the loose end (Figure 15). Be sure to alternate the pulling and unwinding actions (pull- unwind-pull-unwind-etc.) to help prevent the core material from binding up as the core is being removed.

NOTE: Once the termination body makes contact over the mastic seal area, there is no need to continue supporting the assembly. Do not push or pull on the termination assembly while unwinding the core.

Counterclockwise

Vinyl Tape Marker

NOTE: The material being removed at this step is mixed

 

polymers and can be recycled.

Figure 15

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78-8113-5099-6 Rev E

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Contents 7626-T-110 Instructions Ieee Std. No Class 1 Termination 15 kV ClassKit Contents Kit Selection TablePrepare Cable Install Ground BraidInstructions for Tape Shielded Cable Aluminum Lug 400 750-1000 1250Rev E Install Lug or Connector Special Note for Cloth or Paper SEMI-CON Insulation ShieldInstall Termination Correct Installation of Termination on Tape Shielded CableInstructions for Wire Shielded Cable Terminal LUG6 mm Semi-Con 1st Scotch Mastic Strip 2230 Cable Jacket Cable Connector/Lug Do not Allow Solvent to Touch SEMI-CON Insulation ShieldCorrect Installation of Termination on Wire Shielded Cable Instructions for UniShield Shielded CableRemove semi-conductive jacket to dimension shown in Figure 1st Scotch Mastic Strip Constant Force Spring Shield Wires Polymers and can be recycled Environmental Top Tooling Index Thru 30045 One holeThru 40079 One hole Thru 40178 Two hole Crimping Tool-Die Sets Minimum Number Of CrimpsRecommended Crimping Tools Mech. Tool 3M Connector Number ManufacturerConductor Size AWG & kcmil Stranded Die Minimum No CrimpsWarranty Limited Remedy Limited Liability Important Notice