Heatiator GB4336 E. After the Appliance is Lit, F. Frequently Asked Questions, Fire Risk, Issue

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E. After the Appliance is Lit

E. After the Appliance is Lit

Initial Break-in Procedure

When you light the appliance, you may notice that it pro- duces heat which does have an associated odor or smell. If you feel this odor is excessive it may require the initial three to four hour continuous burn on high followed by a second burn up to 12 hours to fully drive off any odor from paint and lubricants used in the manufacturing process. Condensation of the glass is normal.

Note: This appliance should be run three to four hours on the initial start-up. Turn it off and let it cool completely. Clean glass doors (if installed). Close the doors (if installed) and run the appliance for an additional 12 hours. This will help cure the products used in the paint and logs.

During this break-in period it is recommended that some windows in the house be opened for air circulation. This will help avoid setting off smoke detectors, and help eliminate any odors associated with the appliance’s initial burning.

CAUTION

Prevent accidental appliance operation when not attended.

Unplug or remove batteries from remote control in your absence or if appliance will not be used for an extended period of time.

Property damage possible from elevated temperatures.

CAUTION

Smoke and odors are released during initial operation.

Open windows for air circulation.

Leave room during initial operation.

Smoke may set off smoke detectors.

Smoke and odors may be irritating to sensitive individuals.

Initial Break-in Procedure WARNING

Fire Risk

High Temperatures

Keep combustible household items away from appliance.

Do NOT obstruct combustion and ventilation air.

Do NOT place combustible items on top of or in front of appliance.

Keep furniture, draperies away from appliance.

Fire Risk WARNING

Fire Risk

Keep combustible materials, gasoline and other fl ammable vapors and liquids clear of appliance.

Do NOT store flammable materials in the vicinity of the appliance.

Do NOT use gasoline, lantern fuel, kerosene, charcoal lighter fl uid or similar liquids in this appliance.

Combustible materials may ignite.

F. Frequently Asked Questions

Issue

Solutions

Condensation on the glass

This is a result of gas combustion and temperature variations. As the appliance warms, this condensation will

 

disappear.

Blue fl ames

This is a result of normal operation and the fl ames will begin to yellow as the appliance is allowed to burn for 20 to

 

40 minutes.

Odor from appliance

When fi rst operated, this appliance may release an odor for the fi rst several hours. This is caused by the curing of

 

the paint and the burning off of any oils remaining from manufacturing.

Film on the glass

This is a normal result of the curing process of the paint and logs. Glass should be cleaned within 3 to 4 hours of

 

initial burning to remove deposits left by oils from the manufacturing process. A non-abrasive cleaner such as gas

 

fi replace glass cleaner may be necessary. See your dealer.

Metallic noise

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced

 

by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace.

Is it normal to see the pilot

In an Intellifi re ignition system it is normal to see the pilot fl ame, but it should turn off when ON/OFF is turned off.

fl ame burn continually?

In a standing pilot system the pilot will always stay on.

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Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

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Contents What to do if you smell gas Models GB4336, GB4336L GB4336I, GB4336ILGB4942, GB4942L GB4942I, GB4942IL B-VentGas ApplianceHomeowner Reference Information Listing Label Information/LocationCongratulations Gas TypeTable of Contents 5 Vent Information and Diagrams8 Installing Vent Pipe 12 Appliance SetupD. High Altitude Installations 1Listing and Code ApprovalsA. Appliance Certification C. BTU SpecificationsA. Design and Installation Considerations 2Getting StartedAsphyxiation Risk B. Negative PressureNegative Pressure Any such action may cause a fire hazard C. Tools and Supplies NeededD. Inspect the Appliance and Components Fire Risk 3Framing and ClearancesA. Select Appliance Location B. Construct the Appliance Chase Fire RiskC. Clearances Fire Risk Odor RiskD. Mantel Projections Top of Appliance Drywall A 48 in 1219 mm B maxMantel Leg or Perpendicular Wall A1 in. 25mm min to perpendicular wallFire Risk Explosion Risk 4Termination LocationsA. Vent Termination Minimum Clearances 5Vent Information and Diagrams A. Vent GuidelinesB. Vent System Configuration Fire Risk Asphyxiation RiskVent supports Fire Risk Explosion Risk6Vent Clearances and Framing A. Pipe Clearances to CombustiblesB. Wall Penetration Framing C. Vertical Penetration FramingA. Installing Outside Air Kit Damper Assembly Appliance PreparationRisk of Smoke Spillage Fire Risk Asphyxiation RiskB. Gas and Electrical Connections C. Securing and Leveling ApplianceNailing Tabs both sides8Installing Vent Pipe B. Attach Vent to Firebox AssemblyA. Assemble Vent Sections C. Securing Vent Sections9Gas Information A. Fuel ConversionC. Gas Connection B. Gas PressureD. High Altitude Installations Fire Risk Explosion RiskGas build-upduring line purge may ignite Fire Risk Explosion Risk Asphyxiation RiskA. Recommendation for Wire B. Connecting to the ApplianceC. Intellifire Ignition System Wiring 10 Electrical InformationOptional Junction Box Wiring D. Standing Pilot Ignition System WiringOptional Accessories Requirements E. Junction Box Installation 11 Finishing A. Mantel ProjectionsB. Facing Material Fire Risk12 Appliance Setup B. Clean the ApplianceC. Accessories D.Install the RefractoryF. Log Removal/Replacement I. Air Shutter Setting G. Glass DoorsH. Hood Fire Risk Combustion Fumes Risk13 Operating Instructions A. Before Lighting ApplianceFire Risk Burn Risk HOT! DO NOT TOUCH SEVERE BURNS MAY RESULTC. High Limit Safety Switch B. Check Appliance DraftNote to Qualified Service Technician WithoutD. Lighting the Appliance WARNING RISK OF FIREFOR YOUR SAFETY READ BEFORE LIGHTING LIGHTING INSTRUCTIONSFOR YOUR SAFETY READ BEFORE LIGHTING NATURAL GASLIGHTING INSTRUCTIONS TO TURN OFF GAS TO APPLIANCEF. Frequently Asked Questions E. After the Appliance is LitInitial Break-inProcedure Issue14 Troubleshooting A. Standing Pilot Ignition SystemSymptom Possible CausesSymptom Possible CausesCorrective Actions Frequent pilot outageB. Intellifire Ignition System SymptomPossible Causes Corrective ActionsSymptom Possible CausesCorrective Actions Pilot sparks, but pilot will15 Maintaining and Servicing the Appliance CleanWhen cleaning glass door Risk of injury or property damageMaintenance and Service Tasks Maintenance TasksInspect one is not presentA. Appliance Dimension Diagram 16 Reference MaterialsFigure 16.1 Appliance Dimensions ModelService Parts B. Service Parts ListGB4336 SERIES Exploded Parts DiagramService Parts GB4336 SERIESDescription of Part GB4336Standing Pilot Valve Assembly Intermittent Pilot Valve AssemblyService Parts Service Parts ListService Parts GB4336 SERIESDescription of Part GB4336GB4942 SERIES Service PartsExploded Parts Diagram Beginning Manufacturing Date 1/19/04Service Parts GB4942 SERIES# Description of Part GB4942Service Parts Standing Pilot Valve AssemblyIntermittent Pilot Valve Assembly Service Parts ListService Parts GB4942 SERIES# Description of Part GB4942C. Optional Components ID4 Insulated Ductin. 102 mm UD4 Uninsulated Duct 4 in. 102 mm 42 in 1067 mmThis page intentionally left blank This page intentionally left blank D. Limited Lifetime Warranty Gas Appliance Fireplace Limited Lifetime WarrantyLimited Lifetime Warranty 1 Year Limited WarrantyE. Contact Information Hearth & Home Technologies Inc1915 W. Saunders Street Mt. Pleasant, Iowa DO NOT DISCARD THIS MANUAL