Heatiator GB4336 D. Standing Pilot Ignition System Wiring, Optional Accessories Requirements

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D. Standing Pilot Ignition System Wiring

		Battery
		Pack
		To
WALL SWITCH	High	Junction
	Limit	Box
	Switch	3V
		3V
		Adapter
GRN*		BLK
		BLK
WHT	BLU	RED
WHT	BLU
		BRN
* GRN wire only used with		RED
* GRN wire only used with
optional wall switch
WSK-MLT-HTL

Valve

	Ignitor	Flame
	Ignitor	Sensor
		Sensor
	Control
	Box	Pilot
	ORG	Pilot

WHT

BLK

ORG

GRN

Figure 10.2 Intelliﬁre Pilot Ignition (IPI) Wiring Diagram

D. Standing Pilot Ignition System Wiring

•This standing pilot ignition system wiring does not require a 110 VAC supply to operate. See Figure 10.3 for the wiring diagram.

•It is recommended that a 110 VAC junction box be installed for use with a fan or remote control. (See Figure 10.3 for junction box wiring.)

Optional Accessories Requirements

Wiring for optional accessories should be done now to avoid reconstruction.

HIGH		PILOT
LIMIT	IGNITOR		THERMOPILE
SWITCH	FLAME		THERMOPILE
	FLAME
	SENSOR
	COPPER
	TUBING
BLK		TO	TAN
BLK		TO

PILOT

*GRN wire only used with optional wall switch

WSK-MLT-HTL

WALL SWITCH

GRN*

Optional Junction Box Wiring

14-2 with

Ground Romex

ORG	TH	RED
	TH
PUSH	TP	WHT
BUTTON	TH/TP
BUTTON		BRN
IGNITOR		BRN
IGNITOR
GAS INLET

BLK

TO BURNER

BLACK

WHITE

	ROBERTSHAW GAS	PILOT	VARIABLE
	ROBERTSHAW GAS	ADJUSTMENT	VARIABLE
	VALVE MODEL 7000	ADJUSTMENT	FLAME
	VALVE MODEL 7000	CAP	FLAME
		CAP	ADJUSTMENT
			ADJUSTMENT
			INLET & OUTLET
			PRESSURE
			TAPS

GROUND

Figure 10.3 Standing Pilot Ignition Wiring Diagram

22	Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

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Contents GB4942, GB4942L GB4942I, GB4942IL What to do if you smell gasModels GB4336, GB4336L GB4336I, GB4336IL B-VentGas ApplianceCongratulations Homeowner Reference InformationListing Label Information/Location Gas Type8 Installing Vent Pipe Table of Contents5 Vent Information and Diagrams 12 Appliance SetupA. Appliance Certiﬁcation D. High Altitude Installations1Listing and Code Approvals C. BTU SpeciﬁcationsA. Design and Installation Considerations 2Getting StartedNegative Pressure B. Negative PressureAsphyxiation Risk D. Inspect the Appliance and Components C. Tools and Supplies NeededAny such action may cause a ﬁre hazard A. Select Appliance Location 3Framing and ClearancesFire Risk B. Construct the Appliance Chase Fire RiskC. Clearances Fire Risk Odor RiskMantel Leg or Perpendicular Wall A1 in. 25mm min D. Mantel ProjectionsTop of Appliance Drywall A 48 in 1219 mm B max to perpendicular wallA. Vent Termination Minimum Clearances 4Termination LocationsFire Risk Explosion Risk B. Vent System Conﬁguration 5Vent Information and DiagramsA. Vent Guidelines Fire Risk Asphyxiation RiskVent supports Fire Risk Explosion RiskB. Wall Penetration Framing 6Vent Clearances and FramingA. Pipe Clearances to Combustibles C. Vertical Penetration FramingRisk of Smoke Spillage A. Installing Outside Air Kit Damper AssemblyAppliance Preparation Fire Risk Asphyxiation RiskNailing Tabs B. Gas and Electrical ConnectionsC. Securing and Leveling Appliance both sidesA. Assemble Vent Sections 8Installing Vent PipeB. Attach Vent to Firebox Assembly C. Securing Vent SectionsC. Gas Connection 9Gas InformationA. Fuel Conversion B. Gas PressureGas build-upduring line purge may ignite D. High Altitude InstallationsFire Risk Explosion Risk Fire Risk Explosion Risk Asphyxiation RiskC. Intelliﬁre Ignition System Wiring A. Recommendation for WireB. Connecting to the Appliance 10 Electrical InformationOptional Accessories Requirements D. Standing Pilot Ignition System WiringOptional Junction Box Wiring E. Junction Box Installation B. Facing Material 11 FinishingA. Mantel Projections Fire RiskC. Accessories 12 Appliance SetupB. Clean the Appliance D.Install the RefractoryF. Log Removal/Replacement H. Hood I. Air Shutter SettingG. Glass Doors Fire Risk Combustion Fumes RiskFire Risk Burn Risk HOT! DO NOT TOUCH 13 Operating InstructionsA. Before Lighting Appliance SEVERE BURNS MAY RESULTNote to Qualiﬁed Service Technician C. High Limit Safety SwitchB. Check Appliance Draft WithoutFOR YOUR SAFETY READ BEFORE LIGHTING D. Lighting the ApplianceWARNING RISK OF FIRE LIGHTING INSTRUCTIONSLIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGNATURAL GAS TO TURN OFF GAS TO APPLIANCEInitial Break-inProcedure F. Frequently Asked QuestionsE. After the Appliance is Lit IssueSymptom 14 TroubleshootingA. Standing Pilot Ignition System Possible CausesCorrective Actions SymptomPossible Causes Frequent pilot outagePossible Causes B. Intelliﬁre Ignition SystemSymptom Corrective ActionsCorrective Actions SymptomPossible Causes Pilot sparks, but pilot willWhen cleaning glass door 15 Maintaining and Servicing the ApplianceClean Risk of injury or property damageInspect Maintenance and Service TasksMaintenance Tasks one is not presentFigure 16.1 Appliance Dimensions A. Appliance Dimension Diagram16 Reference Materials ModelGB4336 SERIES Service PartsB. Service Parts List Exploded Parts DiagramDescription of Part Service PartsGB4336 SERIES GB4336Service Parts Standing Pilot Valve AssemblyIntermittent Pilot Valve Assembly Service Parts ListDescription of Part Service PartsGB4336 SERIES GB4336Exploded Parts Diagram GB4942 SERIESService Parts Beginning Manufacturing Date 1/19/04# Description of Part Service PartsGB4942 SERIES GB4942Intermittent Pilot Valve Assembly Service PartsStanding Pilot Valve Assembly Service Parts List# Description of Part Service PartsGB4942 SERIES GB4942in. 102 mm C. Optional ComponentsID4 Insulated Duct UD4 Uninsulated Duct 4 in. 102 mm 42 in 1067 mmThis page intentionally left blank This page intentionally left blank Limited Lifetime Warranty D. Limited Lifetime WarrantyGas Appliance Fireplace Limited Lifetime Warranty 1 Year Limited Warranty1915 W. Saunders Street Mt. Pleasant, Iowa E. Contact InformationHearth & Home Technologies Inc DO NOT DISCARD THIS MANUAL