Heatiator GB4336 Table of Contents, Listing and Code Approvals, Getting Started, Gas Information

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Table of Contents

Table of Contents

1 Listing and Code Approvals

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A. Appliance Certifi cation. . . . . . . . . . . . . . . . . . . . . . . . . 4 B. Glass Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . 4 C. BTU Specifi cations . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . 4 E. Non-Combustible Materials . . . . . . . . . . . . . . . . . . . . . 4 F. Combustible Materials. . . . . . . . . . . . . . . . . . . . . . . . . 4

2 Getting Started

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A. Design and Installation Considerations . . . . . . . . . . . . 5

B. Negative Pressure. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6

C. Tools and Supplies Needed. . . . . . . . . . . . . . . . . . . . . 7

D. Inspect the Appliance and Components . . . . . . . . . . . 7

3 Framing and Clearances

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A. Select Appliance Location . . . . . . . . . . . . . . . . . . . . . . 8

B. Construct the Appliance Chase . . . . . . . . . . . . . . . . . . 9

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4 Termination Locations

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A. Vent Termination Minimum Clearances . . . . . . . . . . . 12

5 Vent Information and Diagrams

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A. Vent Guidelines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 B. Vent System Confi guration . . . . . . . . . . . . . . . . . . . . 13

6 Vent Clearances and Framing

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A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . 15 B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . 15 C. Vertical Penetration Framing . . . . . . . . . . . . . . . . . . . 15

7 Appliance Preparation

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A. Installing Outside Air Kit Damper Assembly . . . . . . . 16 B. Gas and Electrical Connections . . . . . . . . . . . . . . . . 17 C. Securing and Leveling Appliance . . . . . . . . . . . . . . . 17

8 Installing Vent Pipe

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A. Assemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . 18 B. Attach Vent to Firebox Assembly . . . . . . . . . . . . . . . 18 C. Securing Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 18

9 Gas Information

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A. Fuel Conversion . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

B. Gas Pressure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

C. Gas Connection. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . 20

10 Electrical Information

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A. Recommendation for Wire. . . . . . . . . . . . . . . . . . . . . 21 B. Connecting to the Appliance . . . . . . . . . . . . . . . . . . . 21 C. Intellifi re Ignition System Wiring . . . . . . . . . . . . . . . . 21 D. Standing Pilot Ignition System Wiring . . . . . . . . . . . . 22 E. Junction Box Installation . . . . . . . . . . . . . . . . . . . . . . 23

11 Finishing

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A. Mantel Projections. . . . . . . . . . . . . . . . . . . . . . . . . . . 24 B. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

12 Appliance Setup

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A. Remove the Shipping Materials . . . . . . . . . . . . . . . . 25

B. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . 25

C. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

D. Install the Refractory . . . . . . . . . . . . . . . . . . . . . . . . . 25

E. Lava Rock, Vermiculite, Rockwool Placement . . . . . 25

F. Log Removal/Replacement . . . . . . . . . . . . . . . . . . . . 26

G. Glass Doors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

H. Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

I. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

13 Operating Instructions

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A. Before Lighting Appliance . . . . . . . . . . . . . . . . . . . . . 28 B. Check Appliance Draft. . . . . . . . . . . . . . . . . . . . . . . . 29 C. High Limit Safety Switch . . . . . . . . . . . . . . . . . . . . . . 29 D. Lighting the Appliance . . . . . . . . . . . . . . . . . . . . . . . . 30 E. After the Appliance is Lit . . . . . . . . . . . . . . . . . . . . . . 32 F. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . 32

14 Troubleshooting

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A. Standing Pilot Ignition System. . . . . . . . . . . . . . . . . . 33 B. Intellifi re Ignition System . . . . . . . . . . . . . . . . . . . . . . 35

15

Maintaining and Servicing the Appliance

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16

Reference Materials

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A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . 39

B. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

C. Optional Components . . . . . . . . . . . . . . . . . . . . . . . . 48

D. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . 51

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . 52

Note: An arrow (￿) found in the text signifi es change in content.

Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

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Contents B-VentGas Appliance What to do if you smell gasModels GB4336, GB4336L GB4336I, GB4336IL GB4942, GB4942L GB4942I, GB4942ILGas Type Homeowner Reference InformationListing Label Information/Location Congratulations12 Appliance Setup Table of Contents5 Vent Information and Diagrams 8 Installing Vent PipeC. BTU Specifications D. High Altitude Installations1Listing and Code Approvals A. Appliance Certification2Getting Started A. Design and Installation ConsiderationsB. Negative Pressure Negative PressureAsphyxiation Risk C. Tools and Supplies Needed D. Inspect the Appliance and ComponentsAny such action may cause a fire hazard 3Framing and Clearances A. Select Appliance LocationFire Risk Fire Risk B. Construct the Appliance ChaseFire Risk Odor Risk C. Clearancesto perpendicular wall D. Mantel ProjectionsTop of Appliance Drywall A 48 in 1219 mm B max Mantel Leg or Perpendicular Wall A1 in. 25mm min4Termination Locations A. Vent Termination Minimum ClearancesFire Risk Explosion Risk Fire Risk Asphyxiation Risk 5Vent Information and DiagramsA. Vent Guidelines B. Vent System ConfigurationFire Risk Explosion Risk Vent supportsC. Vertical Penetration Framing 6Vent Clearances and FramingA. Pipe Clearances to Combustibles B. Wall Penetration FramingFire Risk Asphyxiation Risk A. Installing Outside Air Kit Damper AssemblyAppliance Preparation Risk of Smoke Spillageboth sides B. Gas and Electrical ConnectionsC. Securing and Leveling Appliance Nailing TabsC. Securing Vent Sections 8Installing Vent PipeB. Attach Vent to Firebox Assembly A. Assemble Vent SectionsB. Gas Pressure 9Gas InformationA. Fuel Conversion C. Gas ConnectionFire Risk Explosion Risk Asphyxiation Risk D. High Altitude InstallationsFire Risk Explosion Risk Gas build-upduring line purge may ignite10 Electrical Information A. Recommendation for WireB. Connecting to the Appliance C. Intellifire Ignition System WiringD. Standing Pilot Ignition System Wiring Optional Accessories RequirementsOptional Junction Box Wiring E. Junction Box Installation Fire Risk 11 FinishingA. Mantel Projections B. Facing MaterialD.Install the Refractory 12 Appliance SetupB. Clean the Appliance C. AccessoriesF. Log Removal/Replacement Fire Risk Combustion Fumes Risk I. Air Shutter SettingG. Glass Doors H. HoodSEVERE BURNS MAY RESULT 13 Operating InstructionsA. Before Lighting Appliance Fire Risk Burn Risk HOT! DO NOT TOUCHWithout C. High Limit Safety SwitchB. Check Appliance Draft Note to Qualified Service TechnicianLIGHTING INSTRUCTIONS D. Lighting the ApplianceWARNING RISK OF FIRE FOR YOUR SAFETY READ BEFORE LIGHTINGTO TURN OFF GAS TO APPLIANCE FOR YOUR SAFETY READ BEFORE LIGHTINGNATURAL GAS LIGHTING INSTRUCTIONSIssue F. Frequently Asked QuestionsE. After the Appliance is Lit Initial Break-inProcedurePossible Causes 14 TroubleshootingA. Standing Pilot Ignition System SymptomFrequent pilot outage SymptomPossible Causes Corrective ActionsCorrective Actions B. Intellifire Ignition SystemSymptom Possible CausesPilot sparks, but pilot will SymptomPossible Causes Corrective ActionsRisk of injury or property damage 15 Maintaining and Servicing the ApplianceClean When cleaning glass doorone is not present Maintenance and Service TasksMaintenance Tasks InspectModel A. Appliance Dimension Diagram16 Reference Materials Figure 16.1 Appliance DimensionsExploded Parts Diagram Service PartsB. Service Parts List GB4336 SERIESGB4336 Service PartsGB4336 SERIES Description of PartService Parts List Standing Pilot Valve AssemblyIntermittent Pilot Valve Assembly Service PartsGB4336 Service PartsGB4336 SERIES Description of PartBeginning Manufacturing Date 1/19/04 GB4942 SERIESService Parts Exploded Parts DiagramGB4942 Service PartsGB4942 SERIES # Description of PartService Parts List Service PartsStanding Pilot Valve Assembly Intermittent Pilot Valve AssemblyGB4942 Service PartsGB4942 SERIES # Description of PartUD4 Uninsulated Duct 4 in. 102 mm 42 in 1067 mm C. Optional ComponentsID4 Insulated Duct in. 102 mmThis page intentionally left blank This page intentionally left blank 1 Year Limited Warranty D. Limited Lifetime WarrantyGas Appliance Fireplace Limited Lifetime Warranty Limited Lifetime WarrantyDO NOT DISCARD THIS MANUAL E. Contact InformationHearth & Home Technologies Inc 1915 W. Saunders Street Mt. Pleasant, Iowa
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