Heatiator GB4336 Maintenance and Service Tasks, Inspect, Maintenance Tasks, one is not present

Page 38

Maintenance and Service Tasks:

Inspect

 

Maintenance Tasks

Doors, surrounds and fronts

1.

Assess condition of screen and replace as necessary. Recommend addition of screen if

 

 

one is not present.

 

2.

Inspect for scratches, dents or other damage and repair as necessary.

 

3.

Verify no obstructions to airfl ow through the louvers.

 

4.

Verify proper clearance to combustible household objects is maintained.

Gasket seal, glass assembly and glass

1.

Inspect gasket seal and its condition.

 

2.

Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

 

3.

Confi rm there is no damage to glass or glass frame. Replace as necessary.

 

4.

Verify that latches engage properly, clip studs are not stripped, and glass attachment

 

 

components are intact and operating properly. Replace as necessary.

 

5.

Clean glass using a nonabrasive cleaner such as Brasso®. Replace glass assembly if

 

 

severely coated with silicate deposits that cannot be removed.

Valve compartment and fi rebox top

1.

Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these

 

 

areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

 

2.

Remove any foreign objects.

 

3.

Verify unobstructed air circulation.

Logs

1.

Inspect for broken, damaged, or missing logs. Replace as necessary.

 

2.

Verify correct log placement and no fl ame impingement causing sooting. Correct as

 

 

necessary.

Firebox

1.

Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

 

2.

Replace appliance if fi rebox has been perforated.

Burner ignition and operation

1.

Verify burner is properly secured and aligned with pilot or ignitor.

 

2.

Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if

 

 

necessary.

 

3.

Replace rockwool with new dime-sized and shaped pieces. Do not block ports or obstruct

 

 

lighting paths.

 

4.

Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

 

5.

Inspect for lifting or other fl ame problems.

 

6.

Verify air shutter is clear of dust and debris.

 

 

 

 

7.

Inspect orifi ce for soot, dirt or corrosion.

 

8.

Verify manifold and inlet pressures. Adjust regulator as required.

 

 

 

 

9.

Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.

 

10.

Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean

 

 

with emery cloth or replace as required.

 

11.

Verify millivolt output. Replace as necessary.

Venting

1.

Inspect venting for blockage or obstruction such as birds’ nests, leaves, etc.

 

2.

Confi rm that termination cap remains clear and unobstructed by plants, etc.

 

3.

Verify that termination cap clearance to subsequent construction (building additions, decks,

 

 

fences or sheds) has been maintained.

 

4.

Inspect for corrosion or separation.

 

5.

Verify weather stripping sealing and fl ashing remain intact.

 

6.

Inspect draft shield to verify it is not bent, damaged or missing.

Remote controls

1.

Verify operation of remote.

 

 

 

 

2.

Replace batteries in remote transmitters and battery-powered receivers.

 

3.

Verify batteries have been removed from battery back-up in IPI systems to prevent premature

 

 

battery failure or leaking.

38

Heatilator • GB4336/GB4992 • 4003-085 Rev H • 04/06

Image 38
Contents GB4942, GB4942L GB4942I, GB4942IL What to do if you smell gasModels GB4336, GB4336L GB4336I, GB4336IL B-VentGas ApplianceCongratulations Homeowner Reference InformationListing Label Information/Location Gas Type8 Installing Vent Pipe Table of Contents5 Vent Information and Diagrams 12 Appliance SetupA. Appliance Certification D. High Altitude Installations1Listing and Code Approvals C. BTU SpecificationsA. Design and Installation Considerations 2Getting StartedAsphyxiation Risk B. Negative PressureNegative Pressure Any such action may cause a fire hazard C. Tools and Supplies NeededD. Inspect the Appliance and Components Fire Risk 3Framing and ClearancesA. Select Appliance Location B. Construct the Appliance Chase Fire RiskC. Clearances Fire Risk Odor RiskMantel Leg or Perpendicular Wall A1 in. 25mm min D. Mantel ProjectionsTop of Appliance Drywall A 48 in 1219 mm B max to perpendicular wallFire Risk Explosion Risk 4Termination LocationsA. Vent Termination Minimum Clearances B. Vent System Configuration 5Vent Information and DiagramsA. Vent Guidelines Fire Risk Asphyxiation RiskVent supports Fire Risk Explosion RiskB. Wall Penetration Framing 6Vent Clearances and FramingA. Pipe Clearances to Combustibles C. Vertical Penetration FramingRisk of Smoke Spillage A. Installing Outside Air Kit Damper AssemblyAppliance Preparation Fire Risk Asphyxiation RiskNailing Tabs B. Gas and Electrical ConnectionsC. Securing and Leveling Appliance both sidesA. Assemble Vent Sections 8Installing Vent PipeB. Attach Vent to Firebox Assembly C. Securing Vent SectionsC. Gas Connection 9Gas InformationA. Fuel Conversion B. Gas PressureGas build-upduring line purge may ignite D. High Altitude InstallationsFire Risk Explosion Risk Fire Risk Explosion Risk Asphyxiation RiskC. Intellifire Ignition System Wiring A. Recommendation for WireB. Connecting to the Appliance 10 Electrical InformationOptional Junction Box Wiring D. Standing Pilot Ignition System WiringOptional Accessories Requirements E. Junction Box Installation B. Facing Material 11 FinishingA. Mantel Projections Fire RiskC. Accessories 12 Appliance SetupB. Clean the Appliance D.Install the RefractoryF. Log Removal/Replacement H. Hood I. Air Shutter SettingG. Glass Doors Fire Risk Combustion Fumes RiskFire Risk Burn Risk HOT! DO NOT TOUCH 13 Operating InstructionsA. Before Lighting Appliance SEVERE BURNS MAY RESULTNote to Qualified Service Technician C. High Limit Safety SwitchB. Check Appliance Draft WithoutFOR YOUR SAFETY READ BEFORE LIGHTING D. Lighting the ApplianceWARNING RISK OF FIRE LIGHTING INSTRUCTIONSLIGHTING INSTRUCTIONS FOR YOUR SAFETY READ BEFORE LIGHTINGNATURAL GAS TO TURN OFF GAS TO APPLIANCEInitial Break-inProcedure F. Frequently Asked QuestionsE. After the Appliance is Lit IssueSymptom 14 TroubleshootingA. Standing Pilot Ignition System Possible CausesCorrective Actions SymptomPossible Causes Frequent pilot outagePossible Causes B. Intellifire Ignition SystemSymptom Corrective ActionsCorrective Actions SymptomPossible Causes Pilot sparks, but pilot willWhen cleaning glass door 15 Maintaining and Servicing the ApplianceClean Risk of injury or property damageInspect Maintenance and Service TasksMaintenance Tasks one is not presentFigure 16.1 Appliance Dimensions A. Appliance Dimension Diagram16 Reference Materials ModelGB4336 SERIES Service PartsB. Service Parts List Exploded Parts DiagramDescription of Part Service PartsGB4336 SERIES GB4336Service Parts Standing Pilot Valve AssemblyIntermittent Pilot Valve Assembly Service Parts ListDescription of Part Service PartsGB4336 SERIES GB4336Exploded Parts Diagram GB4942 SERIESService Parts Beginning Manufacturing Date 1/19/04# Description of Part Service PartsGB4942 SERIES GB4942Intermittent Pilot Valve Assembly Service PartsStanding Pilot Valve Assembly Service Parts List# Description of Part Service PartsGB4942 SERIES GB4942in. 102 mm C. Optional ComponentsID4 Insulated Duct UD4 Uninsulated Duct 4 in. 102 mm 42 in 1067 mmThis page intentionally left blank This page intentionally left blank Limited Lifetime Warranty D. Limited Lifetime WarrantyGas Appliance Fireplace Limited Lifetime Warranty 1 Year Limited Warranty1915 W. Saunders Street Mt. Pleasant, Iowa E. Contact InformationHearth & Home Technologies Inc DO NOT DISCARD THIS MANUAL