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OPERATION | ||||
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B. CONNECT LEADS AND CABLES ON | LOCATE COMPONENTS | FIGURE B.7 | ||
THE MACHINE |
| TO CONNECT TO THE |
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| FRONT OF MACHINE |
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| CASE SIDE DOOR | |
(See Figure B.7) |
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1. Open the case side door |
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2. Slide the connector end of the gun and cable | SLIDE | OPEN LATCH DOOR | ||
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| CONNECTOR | ||
through the hole in the machine front and into the |
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END HERE | TERMINAL END | |||
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gun connector bushing on the wire drive. |
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| (FITS ON STUD INSIDE | ||
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| SEE FIGURE BELOW) | |
3. Make sure the gun connector end is seated fully |
into the wire drive and tighten the thumbscrew to |
secure the gun connector. |
4. Plug the gun trigger lead connector into the 4 pin |
gun trigger receptacle on the machine front. |
(4 PIN) |
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LEAD CONNECTOR |
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| WORK CLAMP |
| ALL COMPONENTS SHOWN CONNECTED |
| (FRONT AND SIDE DOOR IS REMOVED |
GUN AND CABLE | FOR CLARITY) |
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5. | Wire Drive Polarity. Flux cored welding requires |
| negative |
| from the wire drive to the negative |
| nal and tighten the thumbscrew. |
6. | Work Lead Connection. Slide the lugged end of the |
| work cable through the hole in the machine front |
| and place on the positive (+) output terminal and |
| tighten thumbscrew. |
C. LOAD WIRE SPOOL | |
THUMB SCREW TO
TIGHTEN CONNECTOR
BUSHING
CONNECTOR
END ATTACH
(4 PIN) TRIGGER RECEPTACLE PLUGGED IN
WORK CLAMP 
SHORT POWER CABLE NEGATIVE
WORK LEAD
CONNECTION
POSITIVE "+"
OUTPUT TERMINAL
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(See Figure B.8)
1.Locate the blue labeled 4"(102mm) diameter spool of .035”(0.9mm)
2.Secure spool in place by tightening the wing nut against the against the spacer that holds the wire spool on the spindle.
3.Open the top drive roll pressure arm by rotating the tension adjustor arm down and pivoting the drive roll pressure arm up.
4.Remove the outer wire guide.
4a. Slide gun out of drive slightly.
5.Remove the lower drive roll and inner wire guide.
6.Install
7.Install the .030”/.045”(0.8mm/1.1mm) knurled lower drive roll.
8.Carefully unwind and straighten the first six inches of welding wire from the spool. Do not let the end of the wire go to prevent the wire from unspooling.
FIGURE B.8
TOP DRIVE ROLL PRESSURE ARM
TENSION ADJUSTOR DOWN
WIRE SPOOL
.035" (0.9mm)
INNER WIRE GUIDE REMOVED
LOWER DRIVE ROLL REMOVED
OUTER WIRE
GUIDE REMOVED
COMPACT WIRE WELDERS
