B-5

OPERATION

B-5

 

 

 

 

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See Figure B.5a

11a. WIRE DRIVE & COMPONENTS (MOLDED DRIVE HOUSING) – Feeds wire from the wire spool through the drive and through the welding gun to the weld.

a. Drive Roll – Drives the wire through the drive system. The drive roll has a groove to match the specific wire type and diameter. Refer to Table B.1 for available drive rolls.

b. Liner & Outgoing Guide – The liner guides the wire between the bearing on the Pivot Arm Assembly and Drive Roll and through the outgo- ing guide.

c. Drive Roll Tension Thumbscrew – Turning clockwise increases the force on the drive roll and turning counterclockwise decreases the force.

FIGURE B.5a

PIVOT ARM ASSEMBLY

BEARING OUTGOING GUIDE

TENSION ARM ASSEMBLY

WIRE SPOOL

.035" (0.9mm)

LINERNR-211-MP

DRIVE ROLL

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TABLE B.1

DRIVE ROLL AND WIRE GUIDES

Wire Diameter &

 

Drive Roll

 

Drive Roll Part

Inner Wire Guide

Inner Wire Guide

Type

 

 

 

Number

 

Part Number

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.025”(0.6mm) MIG wire

 

.025”/.030” (0.6mm/0.8mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Smooth Drive Roll

 

KP2529-1

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.030”(0.8mm) MIG wire

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.025”-.035”

 

 

 

 

 

 

 

 

 

 

 

 

 

.035”(0.9mm) MIG wire

 

.035”(0.9mm) Smooth Drive Roll

 

KP2529-2

KP2531-1

 

 

(0.6mm-0.9mm)

 

 

 

 

 

Steel Wire Guide

 

 

 

 

 

 

 

 

 

 

 

 

 

.030”(0.8mm) flux-cored

 

.030”/.045” (0.8mm/1.1mm)

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

Knurled Drive Roll

 

KP2529-3

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.035”(0.9mm) flux-cored

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

.045”(1.1mm) flux-cored

 

.030”/.045” (0.8mm/1.1mm)

 

KP2529-3

.045”(1.1mm) Steel

KP2531-2

 

 

Wire Guide

 

 

Knurled Drive Roll

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

See Figure B.6

 

FIGURE B.6

 

 

 

 

 

 

 

 

 

 

 

 

 

12. CIRCUIT BREAKER – If the rated input current of

12

13

 

 

 

 

 

 

 

 

 

 

 

 

 

the machine is exceeded this circuit breaker will

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

trip. Press to reset.

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

13.GAS INLET – Shielding gas connects to this inlet.

NOTE: Only on 125 amp machines that have added the MIG Conversion Kit (K2525-1)

COMPACT WIRE WELDERS

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Lincoln Electric SVM189-B service manual Wire Diameter Drive Roll Drive Roll Part Inner Wire Guide, Number Part Number