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E-4

 

THEORY OF OPERATION

E-4

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FIGURE E.4 — OUTPUT CIRCUITS

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

ARC

 

 

TRIGGER

WIRE

 

 

 

 

VOLTAGE

 

RECEPTACLE

SPEED

 

 

 

 

CONTROL

 

 

 

 

 

 

CONTROL

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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CIRCUIT LINE

BREAKER SWITCH

INPUT

RECEPTACLE

FAN

MOTOR

CONTROL

GAS

BOARD

SOLENOID

 

 

WIRE

 

FEED

 

MOTOR

 

VOLTAGE FEEDBACK &

 

MOTOR POWER

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

MAIN

 

 

 

+

 

MAIN

 

 

 

 

TRANSFORMER

 

 

 

 

 

 

BRIDGE

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

CHOKE

+

OUTPUT

TERMINALS

-

OUTPUT CONTROL, RECTIFICATION & VOLTAGE FEEDBACK

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The AC voltage that is applied to the main transformer primary is controlled at the control board by two SCRs (Silicon Controlled Rectifiers). The SCRs are controlled by a pulse signal developed on the control board. The control board compares the commands of the arc volt- age control with the voltage feedback signal. (The Arc Voltage Control may be either a continuous control or a selector switch, depending on the model of the machine).

The board circuitry then sends a pulse to turn on the SCRs. In this manner, the voltage applied to the pri- mary of the transformer is varied and controlled. This controlled voltage is reflected at the transformer sec- ondary winding and is applied to the rectifier diode bridge. This rectified DC voltage is filtered by the out- put capacitor and choke circuit and is applied to the machine’s output terminals.

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NOTE: Unshaded areas of Block Logic Diagram are the subject of discussion

COMPACT WIRE WELDERS

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Lincoln Electric SVM189-B service manual Output CONTROL, Rectification & Voltage Feedback, Figure E.4 Output Circuits