Bryant 315AAV instruction manual Adapter Kit

Page 57

CONTROLCIRCUITRYLOCKOUT

Auto-resetafter1hourlockoutdueto:

- Flamecircuitfailure.

- Gasvalverelaystuckopen.

- Softwarecheckerror.

Resetpowertoclearlockout.

45

 

 

 

 

 

LOW-HEATPRESSURESWITCHOPEN

WHILEHIGH-HEATPRESSURE

SWITCHISCLOSED- Checkfor:

- Low-heatpressureswitchstuckopen.

- Disconnectedorobstructedpressure

tube.

43

 

 

 

 

 

Replacecontrolifcoderepeats.

Replacefurnacecontrol.

Checkforcontinuityintheharnessand igniter.Replacedefectivecomponent.

 

NO

YES

- Miswiredpressureswitches. - Lowinletgaspressure(ifLGPSused).

Unplugigniterharnessfromcontroland repeatcomponenttestbyturningsetupswitch

SW1-6OFFandthenbackON.Checkfor 115Vbetweenpin3andNEUTRAL-L2on thecontrol.Was115Vpresentforthe15 secondperiod?

Checkconnections.IfOK,replacecontrol.

Checkthatallgasvalvesareturnedon. Replacevalve.

 

NO

 

NO

ReconnecttheRthermostatleadandset thermostattocallforheat.Connectvoltmeter acrossgasvalveconnections.Doesgas valvereceive24V?

YES

Doesgasvalveopenandallowgastoflow?

Checkfor: - Inadequateflamecarryoverorrough ignition.

- Lowinletgaspressure. - Properfiringrate. - Blockedorincorrectcarry-overgap. (.045”nominal)

Allowblowertocomeonandrepeattest tocheckforintermittentoperation.

NO

YES

 

YES

ignite?

YES

stayon?

NO

 

Dothemainburners

 

Dothemainburners

 

Checkconnectionsandretry.Ifcurrentis neartypicalvalue(4.0-6.0nominal)and

burnerswillnotstayon,repeatcheckinhigh- heat.Ifburnerswillstillnotstayonreplace

control.Ifburnersoperateinhigh-heatthen

switchtolow-heat,checkmanifoldpressure.

IfOK,checkburnercarryoverandflame sensorlocation.

Replaceelectrode.

 

Replacefurnacecontrol.

 

 

NO

 

 

 

 

NO

 

NO

 

 

Repeatcallforheatandcheckflamesensor currentduringtrialforignitionperiod.Isthe DCmicroampsbelow0.5?

YES

Cleanflamesensorwithfinesteelwooland

recheckcurrent.Nominalcurrentis4.0to

6.0microamps.

Iscurrentneartypicalvalue?

YES

Willmainburnersigniteandstayon?

YES

Fixed.

 

 

 

NO

 

 

 

 

YES

 

Adapter Kit

315AAV

LOW-HEATPRESSURESWITCHDID

NOTCLOSEORREOPENED–Ifopen

longerthan5minutes,inducershutsoff

for15minutesbeforeretry.Ifopens duringbloweron-delayperiod,blowerwill comeonfortheselectedbloweroff-delay. Checkfor:

32

 

 

 

NOPREVIOUSCODE–Statuscodes

areerasedafter72hoursorcanbe

manuallyerasedbyputtingsetupswitch

SW1-1intheONpositionandjumpering R,W/W1,andY/Y2simultaneouslyuntil statuscode#11isflashed.Runsystem

11

 

 

 

Properventsizing. Lowinducervoltage(115V). Lowinletgaspressure(ifLGPSused). Inadequatecombustionairsupply. Disconnectedorobstructedpressure tubing.

Defectiveinducermotor. Defectivepressureswitch. Excessivewind. Restrictedvent.

- - - - -

- - - -

throughalow-heat,high-heat,orcooling cycletochecksystem.

BLOWERONAFTERPOWERUP– (115VOR24V)–Normaloperation. Blowerrunsfor90seconds,ifunitis poweredupduringacallforheat(R- W/W1closed)orwhen(R-W/W1opens) duringthebloweron-delayperiod.

 

12

33 LIMIT CIRCUIT FAULT – Indicates the 13 LIMIT CIRCUIT LOCKOUT – Lockout

limit, draft safeguard, flame rollout, or occurs if the limit, draft safeguard, flame

blocked vent switch* (if used) is open or rollout, or blocked vent switch* (if used)

the furnace is operating in high-heat only is open longer than 3 minutes or 10

mode due to 2 successive low-heat limit successive limit trips occurred during

trips. Blower will run for 4 min. or until high-heat. Control will auto-reset after 3

open switch remakes whichever is longer. hours. See code 33.

If open longer than 3 min., code changes

to lockout #13. If open less than 3 min. status code #33 continues to flash until blower shuts off. Flame rollout switch and BVSS requires manual reset. Check for: - Dirty filter or restricted duct system. - Loose blower wheel.

14 IGNITION LOCKOUT – System failed to ignite gas and prove flame in 4 attempts. Control will auto-reset after 3 hours. See status code 34.

- Defectiveswitchorconnections. - Inadequatecombustionairsupply

(flamerolloutswitchopen).

- Restrictedvent.

- Properventsizing.

- Excessivewind.

IGNITIONPROVINGFAILURE–Ifflame isnotsensedduringthetrialforignition

period,thecontrolwillrepeattheignition

sequence3moretimesbeforelockout

#14occurs.Ifflamesignalislostduring

thebloweron-delayperiod,blowerwill comeonfortheselectedbloweroff-delay. Checkthefollowingitemsfirstbefore

proceedingtothenextstep.

- Gasvalveturnedoff.

- Manualshut-offvalve.

- Green/YellowwireMUSTbeconnected

tofurnacesheetmetal.

- Flamesensormustnotbegrounded. Todeterminewhethertheproblemisin thegasvalve,igniter,orflamesensorthe

systemcanbeoperatedincomponent

testmode.Tochecktheigniterremove

theRthermostatconnectionfromthe control,resetpower,andputsetupswitch SW1-6intheONpositiontostartthe

componenttest.Doestheigniterglow

orange/whitebytheendofthe15second

warm-upperiod?

 

 

 

 

 

34

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

BLOWERMOTORLOCKOUT–Indicates

theblowerfailedtoreach250RPMor

theblowerfailedtocommunicatewithin

30secondsafterbeingturnedONintwo

successiveheatingcycles.Controlwill auto-resetafter3hours.Seecode41.

GASHEATINGLOCKOUT–Turnoff

powerandwait5minutestoretry.

Checkfor:

- Stuckclosedgasvalverelayoncontrol.

- Miswireorshorttogasvalvewire.

ABNORMALFLAME-PROVINGSIGNAL

Flameisprovedwhilegasvalveisde-

energized.Inducerwillrununtilfaultis

cleared.Checkfor:

- Stuckopenorleakygasvalve.

PRESSURESWITCHDIDNOTOPEN

Checkfor:

- Obstructedpressuretube.

- Pressureswitchstuckclosed.

SECONDARYVOLTAGEFUSEISOPEN

Checkfor:

- Shortcircuitinsecondaryvoltage (24V)wiringincludingthermostat leads.Disconnectthermostatleads toisolateshortcircuit.

15

 

 

 

 

21

 

 

 

 

22

 

 

 

 

23

 

 

 

24

 

 

* Blocked vent switch used in Chimney

A02108B

57

Image 57
Contents Electrostatic Discharge ESD Precautions Safety Considerations Furnace Reliability HazardCUT Hazard Clearances to Combustibles Electrostatic Discharge ESD Precautions Procedure IntroductionCodes and Standards Location Dimensional Drawing Dimensions In. mmFIRE, Injury or Death Hazard Carbon Monoxide Poisoning / Component Damage HazardFire Hazard Location Relative to Cooling EquipmentPersonal Injury AND/OR Property Damage Hazard AIR for Combustion Ventilation Furnace Corrosion HazardCarbon Monoxide Poisoning Hazard Standard Method Air for Combustion, Ventilation, and Dilution for OutdoorsUpflow Installation InstallationCombination of Indoor and Outdoor Air Bottom Return Air InletDownflow Installation Suspended Furnace SupportPlatform Furnace Support Floor and Plenum Opening Dimensions Roll-Out Protection Filter Arrangement Opening Dimensions In. mmAIR Ducts General RequirementsSupply Air Connections Upflow and Horizontal FurnacesDownflow Furnaces Horizontal Unit Suspension Typical Attic Installation Downflow Return Air Configurations and Restrictions CFM Air Delivery CFM With FilterGAS Piping Fire or Explosion Hazard Return Air ConnectionsMaximum Capacity of Pipe Furnace Damage HazardElectrical Connections Electrical Shock Hazard WiringElectrical Shock and Fire Hazard Furnace MAY not Operate HazardElectrical Data Box RelocationFire or Electrical Shock Hazard BX Cable Installation in Furnace J-Box AccessoriesVenting Field Wiring Diagram Two-Stage Furnace with Single-Speed Air Conditioner General Venting RequirementsTwo-Stage Furnace with Two-Speed Air Condi Tioner See notes 1 and 2 on the page following these figures 315AAV Chimney Inspection Chart Masonry Chimney Requirement Appliance Application RequirementsBurn Hazard Vent Height Additional Venting RequirementsUpflow Application Vent Elbow Up Horizontal Left Application Vent Elbow Left Horizontal Left Application Vent Elbow Up Venting Notes forSidewall Venting START-UP, ADJUSTMENT, and Safety CheckGeneral Furnace Vent Orientation Furnace Input MIN. VentFire and Explosion Hazard Orifice HoleSetup Switch Switch Name Normal Description of USE Position Furnace Setup Switch DescriptionAltitude Derate Multiplier for U.S.A Altitude Percent Derate MultiplierDerate Factor Furnace Overheating Hazard Unit Damage Hazard315AAV Wiring Diagram Seconds G Size of Test Dial Gas Rate CU ft./hrSpecific Gravity of Natural GAS Altitude Range Altitude RangeBTUH/CU FT BTUH/CU Altitude RangeAT Altitude Environmental Hazard Service and Maintenance ProceduresElectrical SHOCK, Fire or Explosion Hazard Electrical Operation HazardComponent Self-Test Electrical Controls and WiringCleaning and/or Replacing Air Filter Care and Maintenance Fire or Explosion HazardMedia cabinet filter procedures Carbon Monoxide Poisoning and Fire HazardService agency Cleaning Heat ExchangerFilter Size Information In. mm Following steps should be performed by a qualifiedIgniter Position Side View Sequence of Operation Inducer Prepurge Period Cooling A/C or Continuous-Fan CF Airflow Selection ChartSingle-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeThermidistat Mode Super-Dehumidify ModeContinuous Blower Mode Troubleshooting Heat pumpComponent test Troubleshooting Guide Adapter Kit Werblo Modelinvalid Orselection Description Part Number Accessory ListParts Replacement Information Guide