Bryant 315AAV instruction manual Electrical Controls and Wiring, Component Self-Test

Page 47

the furnace, and conditioned air is discharged upward. Since this furnace can be installed in any of the 4 positions shown in Fig. 4, you must revise your orientation to component location accordingly.

Electrical Controls and Wiring

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury or death.

There may be more than one electrical supply to the furnace. Check accessories and cooling unit for additional electrical supplies that must be shut off during furnace servicing. Lock out and tag switch with a suitable warning label.

The electrical ground and polarity for 115-v wiring must be properly maintained. Refer to Fig. 25 for field wiring information and to Fig. 53 for furnace wiring information.

NOTE: If the polarity is not correct, the STATUS LED on the control will flash rapidly and prevent the furnace from heating. The control system also requires an earth ground for proper operation of the control and flame-sensing electrode.

The 24-v circuit contains an automotive-type, 3-amp. fuse located on the control. (See Fig. 26.) Any shorts of the 24-v wiring during installation, service, or maintenance will cause this fuse to blow. If fuse replacement is required, use ONLY a 3-amp. fuse. The control LED will display status code 24 when fuse needs to be replaced.

Proper instrumentation is required to service electrical controls. The control in this furnace is equipped with a Status Code LED (Light-Emitting Diode) to aid in installation, servicing, and troubleshooting. Status codes can be viewed at the sight glass in blower access door. The amber furnace control LED is either ON continuously, rapid flashing, or a code composed of 2 digits. The first digit is the number of short flashes, the second digit is the number of long flashes.

For an explanation of status codes, refer to service label located on blower access door or Fig. 52, and the troubleshooting guide which can be obtained from your distributor.

See Fig. 58, a brief Troubleshooting Guide.

For 2-Stage Variable Speed ECM Controls the stored status codes will NOT be erased from the control memory, when 115- or 24-v power is interrupted. The control will store up to the last 7 Status Codes in order of occurrence.

1.To retrieve status codes, proceed with the following: NOTE: NO thermostat signal may be present at control, and all blower-OFF delays must be completed.

a.Leave 115-v power to furnace turned on.

b.Remove outer access door.

c.Look into blower access door sight glass for current LED status.

d.Remove blower access door.

NOTE: The Status Codes cannot be retrieved by disconnecting the limit switch or draft safeguard switch. To retrieve Status Codes, follow the procedure below.

2.Turn Setup Switch, SW1-1 “ON.”

3.Manually close blower access door switch.

4.Control will flash up to 7 Status Codes.

5.The last Status Code, or 8th Code, will be Code 11.

6.Turn SW1-1 “OFF.”

7.A continuously-lit Amber LED will appear and indicates proper operation.

8.Release blower access door switch, install blower access door and replace outer door or refer to the SERVICE label on the front of the blower access door for more informa- tion.

Component Self-Test

Component Test can ONLY be initiated by performing the following:

1.Remove outer access door.

2.Remove blower access door.

3.Remove the wire from the “R” terminal of the control board.

4.Turn Setup Switch, SW-1-6 “ON.”

5.Manually close blower access door switch.

Blower access door switch opens 115-v power to control. No component operation can occur unless switch is closed. Caution must be taken when manually closing this switch for service purposes.

!WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury, or death.

Blower access door switch opens 115-v power to furnace control. No component operation can occur unless switch is closed. Exercise caution to avoid electrical shock from exposed electrical components when manually closing this switch for service purposes.

6.Component Test sequence will function as follows:

a.Inducer motor starts on high-speed and continues to run until Step (d.) of component test sequence.

b.Hot surface igniter is energized for 15 sec, then deen- ergized.

c.Blower operates for 10 sec, then turns off.

d.Inducer motor goes to low-speed for 10 seconds, then turns off.

e.After component test is completed, one or more status codes (11, 25, or 41) will flash. See component test section of service label for explanation of status codes.

NOTE: To repeat component test, turn setup switch SW1-6 OFF then back ON.

f. Turn setup switch SW1-6 OFF.

315AAV

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Contents Electrostatic Discharge ESD Precautions CUT Hazard Safety ConsiderationsFurnace Reliability Hazard Clearances to Combustibles Codes and Standards Electrostatic Discharge ESD Precautions ProcedureIntroduction Location Dimensional Drawing Dimensions In. mmFIRE, Injury or Death Hazard Carbon Monoxide Poisoning / Component Damage HazardPersonal Injury AND/OR Property Damage Hazard Fire HazardLocation Relative to Cooling Equipment Carbon Monoxide Poisoning Hazard AIR for Combustion VentilationFurnace Corrosion Hazard Standard Method Air for Combustion, Ventilation, and Dilution for OutdoorsBottom Return Air Inlet InstallationUpflow Installation Combination of Indoor and Outdoor AirPlatform Furnace Support Downflow InstallationSuspended Furnace Support Floor and Plenum Opening Dimensions Roll-Out Protection General Requirements Opening Dimensions In. mmFilter Arrangement AIR DuctsDownflow Furnaces Supply Air ConnectionsUpflow and Horizontal Furnaces Horizontal Unit Suspension Typical Attic Installation Downflow Return Air Configurations and Restrictions CFM Air Delivery CFM With FilterFurnace Damage Hazard Return Air ConnectionsGAS Piping Fire or Explosion Hazard Maximum Capacity of PipeFurnace MAY not Operate Hazard WiringElectrical Connections Electrical Shock Hazard Electrical Shock and Fire HazardFire or Electrical Shock Hazard Electrical DataBox Relocation Venting BX Cable Installation in Furnace J-BoxAccessories Field Wiring Diagram Two-Stage Furnace with Single-Speed Air Conditioner General Venting RequirementsTwo-Stage Furnace with Two-Speed Air Condi Tioner See notes 1 and 2 on the page following these figures 315AAV Chimney Inspection Chart Burn Hazard Masonry Chimney RequirementAppliance Application Requirements Vent Height Additional Venting RequirementsUpflow Application Vent Elbow Up Horizontal Left Application Vent Elbow Left Horizontal Left Application Vent Elbow Up Venting Notes forFurnace Vent Orientation Furnace Input MIN. Vent START-UP, ADJUSTMENT, and Safety CheckSidewall Venting GeneralFire and Explosion Hazard Orifice HoleSetup Switch Switch Name Normal Description of USE Position Furnace Setup Switch DescriptionDerate Factor Altitude Derate Multiplier for U.S.AAltitude Percent Derate Multiplier Furnace Overheating Hazard Unit Damage Hazard315AAV Wiring Diagram Seconds G Size of Test Dial Gas Rate CU ft./hrSpecific Gravity of Natural GAS Altitude Range BTUH/CU FT AltitudeRange BTUH/CU Altitude RangeAT Altitude Electrical Operation Hazard Service and Maintenance ProceduresEnvironmental Hazard Electrical SHOCK, Fire or Explosion HazardComponent Self-Test Electrical Controls and WiringCarbon Monoxide Poisoning and Fire Hazard Care and Maintenance Fire or Explosion HazardCleaning and/or Replacing Air Filter Media cabinet filter proceduresFollowing steps should be performed by a qualified Cleaning Heat ExchangerService agency Filter Size Information In. mmIgniter Position Side View Sequence of Operation Inducer Prepurge Period Cooling A/C or Continuous-Fan CF Airflow Selection ChartSingle-Speed Cooling Single-Stage Thermostat and Two-Speed Cooling Adaptive ModeContinuous Blower Mode Thermidistat ModeSuper-Dehumidify Mode Component test TroubleshootingHeat pump Troubleshooting Guide Adapter Kit Werblo Modelinvalid Orselection Description Part Number Accessory ListParts Replacement Information Guide