Allied Air Enterprises 80G1UH Vent Connection Figure, Venting Using a Masonry Chimney, Issue

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Vent Connection

These series units are classified as fan assisted Category I furnaces when vertically vented according to the latest edition of National Fuel Gas Code (NFPA 54 / ANSI Z223.1) in the USA. A fan assisted Category I furnace is an appliance equipped with an integral mechanical means to either draw or force combustion products through the combustion chamber and/or heat exchanger. This unit is not approved for use with horizontal venting.

NOTE: Use these instructions as a guide. They do not supersede local codes. This furnace must be vented according to all local codes these installation instructions, and the provided venting tables in these instructions.

The venting tables in this manual were extracted from the National Fuel Gas Code (NFPA 54 / ANSI Z223.1) and are provided as a guide for proper vent installation. Proper application, termination, construction and location of vents must conform to local codes having jurisdiction. In the absence of local codes, the NFGC serves as the defining document.

Refer to the tables and the venting information contained in these instructions to properly size and install the venting system.

Venting Using a Masonry ChimneyCommon Venting Using Metal Lined IMPORTANT

Once the venting system is installed, attach the “Disconnected Vent” warning sticker to a visible area of the plenum near the vent pipe. See Figure 23. The warning sticker is provided in the bag assembly. Order kit 66W04 for additional stickers.

Page 15 of 39 WARNING

Asphyxiation hazard. The exhaust vent for this furnace must be securely connected to the furnace flue transitiion at all times.

Vent Connection

Figure 23

Use self drilling sheet metal screws or a mechanical fastener to firmly secure the vent pipe to the round collar of the flue transition. If self drilling screws are used to attach the vent pipe, it is recommended that three be used. Drive one self drilling screw through the front and one through each side of the vent pipe and collar. See Figure 23.

Install the first vent connector elbow at a minimum of six inches (152 mm) from the furnace vent outlet. See Figure 23.

Venting Using a Masonry Chimney

The following additional requirements apply when a lined masonry chimney is used to vent this furnace.

Masonry chimneys used to vent Category I central furnaces must be either tile lined or lined with a listed metal lining system or dedicated gas vent. Unlined masonry chimneys are prohibited. See Figures 24 and 25 for common venting.

A chimney with one or more sides exposed to the outside of the structure is considered to be an exterior chimney.

An exterior masonry chimney that is not tile lined must be lined with B1 vent or a listed insulated flexible metal vent. An exterior tile lined chimney that is sealed and capped may be lined with a listed uninsulated flexible metal vent.

If the existing chimney will not accommodate a listed metal liner, either the chimney must be rebuilt to accommodate one of these liners or an alternate approved venting method must be found.

Insulation for the flexible vent pipe must be an encapsulated fiberglass sleeve recommended by the flexible vent pipe manufacturer. See Figure 24.

Common Venting Using Metal Lined

Masonry Chimney

NOTE 1: Refer to the provided venting tables for installations. Refer to the capacity requirements shown in the provided venting tables.

Figure 24

506526-01

Issue 1031

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Contents Warm Air Gas Furnace TABLE OF CONTENTSINSTALLATION INSTRUCTIONS A80UH & 80G1UHA80UH & 80G1UH Unit Dimensions - inches mm FRONT VIEWSIDE VIEW 506526-01 A80UH & 80G1UHA80UH & 80G1UH Gas Furnace Safety InformationInstalled Locations DANGERUse of Furnace as a Construction Heater Installed in Combination with a Cooling CoilHeating Unit Installed Upstream of Cooling Unit Temperature Rise215 Metropolitan Drive West Columbia, SC GeneralProduct Contains Fiberglass Wool Allied Air Enterprises, IncFigure Air from Inside Unconfined SpaceConfined Space Equipment in Confined Space - All Air From InsideEQUIPMENT IN CONFINED SPACE Setting Equipment Upflow Application Installation ClearancesUpflow Applications 5.Bottom and one side return air Return Air - Upflow Applications1800 cfm 850 L/s must have one of the following 3.Bottom return air 4.Return air from both sidesHorizontal Applications Horizontal Application Installatioin clearancesRemoving the Bottom Panel Removing the Bottom Panel FigureSupply Air Plenum Horizontal Application Unit installed on PlatformFilters Table Duct SystemFigure UPFLOW POSITION VentingMounting Screws Location Figure UPFLOW POSITION UPFLOW POSITIONHORIZONTAL RIGHT POSITION Horizontal PositionHORIZONTAL LEFT POSITION Figure HORIZONTAL LEFT POSITIONIssue Venting Using a Masonry ChimneyCommon Venting Using Metal Lined Masonry Chimney Vent Connection FigureGeneral Venting Requirements Page 17 of Issue506526-01 Serving a Single Category I ApplianceIssue Page 18 of506526-01 Serving a Single Category I ApplianceIssue Page 19 ofServing Two or More Category I Appliances Vent Connector CapacityServing Two or More Category I Appliances Common Vent CapacityServing Two or More Category I Appliances Table Common Vent CapacityServing Two or more Category I Appliances Table Vent Connector CapacityPage 22 of Removal of the Furnace from Common VentCARBON MONOXIDE POISONING HAZARD IssueIssue Gas PipingGas Supply Gas Pipe Capacity - ft³/hr m³/hrPage 24 of Possible Gas Piping ConfigurationsFigure Horizontal Applications IssueINTERIOR MAKE-UPBOX INSTALLATION Figure INTERIOR MAKE-UPBOX INSTALLATION FigureLeak Check Figure Electrical ELECTROSTATIC DISCHARGE ESDCondensing Unit Thermostat Designations Accessory TerminalsGenerator Use - Voltage Requirements Thermostat506526-01 Wiring Diagram FigureIssue Page 27 ofTypical Field Wiring Diagram Figure Integrated ControlAutomatic Hot Surface Ignition System Gas Valve Operation Figure FOR YOUR SAFETY READ BEFORE LIGHTING UNITUnit Start-UP Placing the Furnace into OperationManifold Pressure Measurement Gas Pressure Adjustment Gas Flow ApproximateHeating Sequence Of Operation Figure Supply Pressure MeasurementPressure Switch Manifold Pressure Settings and Pressure SwitchOther Unit Adjustments Flame Rollout SwitchesElectronic Ignition Thermostat Heat AnticipationElectrical Blower SpeedsFlue And Chimney ServiceELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Blower506526-01 Cleaning the Heat Exchanger and BurnersIssue Page 34 ofNOx INSERTS Figure Remove 5 Screws If NecessaryPage 36 of PLANNED SERVICEFAILURE CODES IssueControl Panel REPAIR PARTS LISTCabinet Parts Heating Parts506526-01 START-UP& PERFORMANCE CHECK LIST UNIT SET UPIssue Page 38 of506526-01 IssueUNIT OPERATION Page 39 of