Allied Air Enterprises A80UH, 80G1UH General, Product Contains Fiberglass Wool

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General

General

These instructions are intended as a general guide and do not supersede local codes in any way. Consult authorities having jurisdiction before installation.

In addition to the requirements outlined previously, the following general recommendations must be considered when installing one of these furnaces:

Place the furnace as close to the center of the air distribution system as possible. The furnace should also be located close to the chimney or vent termination point.

Do not install the furnace where drafts might blow directly into it. This could cause improper combustion.

Do not block the furnace combustion air openings with clothing, boxes, doors, etc. Air is needed for proper combustion and safe unit operation.

When the furnace is installed in an attic or other insulated space, keep insulation away from the furnace.

NOTE: The Commonwealth of Massachusetts stipulates these additional requirements:

Gas furnaces shall be installed by a licensed plumber or fitter only.

The gas cock must be “T handle” type.

When a furnace is installed in an attic, the passageway to and service area surrounding the equipment shall be floored.

Product Contains Fiberglass Wool.Allied Air Enterprises, Inc. WARNING

Product Contains Fiberglass Wool.

Disturbing the insulation in this product during installation, maintenance, or repair will expose you to fiberglass wool. Breathing this may cause lung cancer. (Fiberglass wool is known to the State of California to cause cancer.)

Fiberglass wool may also cause respiratory, skin, and eye irritation.

To reduce exposure to this substance or for further information, consult material safety data sheets available from address shown below, or contact your supervisor.

Allied Air Enterprises, Inc.

215 Metropolitan Drive

West Columbia, SC 29170

Combustion, Dilution & Ventilation Air

In the past, there was no problem in bringing in sufficient outdoor air for combustion. Infiltration provided all the air that was needed. In today’s homes, tight construction practices make it necessary to bring in air from outside for combustion. Take into account that exhaust fans, appliance vents, chimneys, and fireplaces force additional air that could be used for combustion out of the house. Unless outside air is brought into the house for combustion, negative pressure (outside pressure is greater than inside pressure) will build to the point that a downdraft can occur in the furnace vent pipe or chimney. As a result, combustion gases enter the living space creating a potentially dangerous situation.

In the absence of local codes concerning air for combustion and ventilation, use the guidelines and procedures in this section to install these furnaces to ensure efficient and safe operation. You must consider combustion air needs and requirements for exhaust vents and gas piping.

A portion of this information has been reprinted with permission from the National Fuel Gas Code (ANSI-Z223.1). This reprinted material is not the complete and official position of the ANSI on the referenced subject, which is represented only by the standard in its entirety.

215 Metropolitan DriveCombustion, Dilution & Ventilation Air WARNING

Insufficient combustion air can cause headaches, nausea, dizziness or asphyxiation. It will also cause excess water in the heat exchanger resulting in rusting and premature heat exchanger failure. Excessive exposure to contaminated combustion air will result in safety and performance related problems. Avoid exposure to the following substances in the combustion air supply:

Permanent wave solutions Chlorinated waxes and cleaners Chlorine base swimming pool chemicals Water softening chemicals

De-icing salts or chemicals Carbon tetrachloride Halogen type refrigerants

Cleaning solvents (such as perchloroethylene) Printing inks, paint removers, varnishes, etc. Hydrochloric acid

Antistatic fabric softeners for clothes dryers Masonry acid washing materials

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Issue 1031

506526-01

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Contents A80UH & 80G1UH TABLE OF CONTENTSINSTALLATION INSTRUCTIONS Warm Air Gas FurnaceA80UH & 80G1UH Unit Dimensions - inches mm FRONT VIEWSIDE VIEW A80UH & 80G1UH 506526-01DANGER Safety InformationInstalled Locations A80UH & 80G1UH Gas FurnaceTemperature Rise Installed in Combination with a Cooling CoilHeating Unit Installed Upstream of Cooling Unit Use of Furnace as a Construction HeaterAllied Air Enterprises, Inc GeneralProduct Contains Fiberglass Wool 215 Metropolitan Drive West Columbia, SCEquipment in Confined Space - All Air From Inside Unconfined SpaceConfined Space Figure Air from InsideEQUIPMENT IN CONFINED SPACE Setting Equipment Upflow Application Installation ClearancesUpflow Applications 3.Bottom return air 4.Return air from both sides Return Air - Upflow Applications1800 cfm 850 L/s must have one of the following 5.Bottom and one side return airRemoving the Bottom Panel Figure Horizontal Application Installatioin clearancesRemoving the Bottom Panel Horizontal ApplicationsTable Duct System Horizontal Application Unit installed on PlatformFilters Supply Air PlenumUPFLOW POSITION VentingMounting Screws Location Figure UPFLOW POSITION Figure UPFLOW POSITIONFigure HORIZONTAL LEFT POSITION Horizontal PositionHORIZONTAL LEFT POSITION HORIZONTAL RIGHT POSITIONVent Connection Figure Venting Using a Masonry ChimneyCommon Venting Using Metal Lined Masonry Chimney IssueGeneral Venting Requirements Issue Page 17 ofPage 18 of Serving a Single Category I ApplianceIssue 506526-01Page 19 of Serving a Single Category I ApplianceIssue 506526-01Common Vent Capacity Vent Connector CapacityServing Two or More Category I Appliances Serving Two or More Category I AppliancesVent Connector Capacity Table Common Vent CapacityServing Two or more Category I Appliances Table Serving Two or More Category I AppliancesIssue Removal of the Furnace from Common VentCARBON MONOXIDE POISONING HAZARD Page 22 ofGas Pipe Capacity - ft³/hr m³/hr Gas PipingGas Supply IssueIssue Possible Gas Piping ConfigurationsFigure Horizontal Applications Page 24 ofFigure Electrical ELECTROSTATIC DISCHARGE ESD INTERIOR MAKE-UPBOX INSTALLATION FigureLeak Check INTERIOR MAKE-UPBOX INSTALLATION FigureThermostat Accessory TerminalsGenerator Use - Voltage Requirements Condensing Unit Thermostat DesignationsPage 27 of Wiring Diagram FigureIssue 506526-01Typical Field Wiring Diagram Figure Integrated ControlAutomatic Hot Surface Ignition System Placing the Furnace into Operation FOR YOUR SAFETY READ BEFORE LIGHTING UNITUnit Start-UP Gas Valve Operation FigureSupply Pressure Measurement Gas Pressure Adjustment Gas Flow ApproximateHeating Sequence Of Operation Figure Manifold Pressure MeasurementFlame Rollout Switches Manifold Pressure Settings and Pressure SwitchOther Unit Adjustments Pressure SwitchBlower Speeds Thermostat Heat AnticipationElectrical Electronic IgnitionBlower ServiceELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD Flue And ChimneyPage 34 of Cleaning the Heat Exchanger and BurnersIssue 506526-01Remove 5 Screws If Necessary NOx INSERTS FigureIssue PLANNED SERVICEFAILURE CODES Page 36 ofHeating Parts REPAIR PARTS LISTCabinet Parts Control PanelPage 38 of START-UP& PERFORMANCE CHECK LIST UNIT SET UPIssue 506526-01Page 39 of IssueUNIT OPERATION 506526-01