Allied Air Enterprises A80UH, 80G1UH Horizontal Application Unit installed on Platform, Filters

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Horizontal Application

Horizontal Application

Unit installed on Platform

Figure 14

Filters WARNING

Improper installation of the furnace can result in personal injury or death. Combustion and flue products must never be allowed to enter the return air system or the living space. Use screws and joint tape to seal the return air system to the furnace.

In platform installations with bottom return air, the furnace should be sealed airtight to the return air plenum. A door must never be used as a portion of the return air duct system. The base must provide a stable support and an airtight seal to the furnace. Allow absolutely no sagging, cracks, gaps, etc..

The return and supply air duct systems must never be connected to or from other heating devices such as a fireplace or stove, etc.. Fire, explosion, carbon monoxide poisoning, personal injury and/or property damage could result.

Table 1 WARNING

The inner blower panel must be securely in place when the blower and burners are operating. Gas fumes, which could contain carbon monoxide, can be drawn into living space resulting in personal injury or death.

Filters

This unit is not equipped with a filter or rack. A field provided high velocity filter is required for the unit to operate properly. Table 1 lists recommended filter sizes.

A filter must be in place any time the unit is operating.

Table 1

Duct System

Use industry approved standards (such as those published by Air Conditioning Contractors of America or American Society of Heating, Refrigerating and Air Conditioning Engineers) to size and install the supply and return air duct system. This will result in a quiet and low static system that has uniform air distribution.

NOTE: Do not operate the furnace in the heating mode with an external static pressure that exceeds 0.8 inches w.c. Higher external static pressures may cause erratic limit operation.

Supply Air Plenum

If the furnace is installed without a cooling coil, a removable access panel must be installed in the supply air duct. The access panel should be large enough to permit inspection (either by smoke or reflected light) of the heat exchanger for leaks after the furnace is installed. The furnace access panel must always be in place when the furnace is operating and it must not allow leaks into the supply air duct system.

Return Air Plenum

NOTE: Return air must not be drawn from a room where this furnace, or any other gas fueled appliance (i.e., water heater), or carbon monoxide producing device (i.e., wood fireplace) is installed.

When return air is drawn from a room, a negative pressure is created in the room. If a gas appliance is operating in a room with negative pressure, the flue products can be pulled back down the vent pipe and into the room. This reverse flow of the flue gas may result in incomplete combustion and the formation of carbon monoxide gas. This toxic gas might then be distributed throughout the house by the furnace duct system.

In upflow applications, the return air can be brought in through the bottom or either side of the furnace. If a furnace with bottom return air is installed on a platform, make an airtight seal between the bottom of the furnace and the platform to ensure that the unit operates properly and safely. Use fiberglass sealing strips, caulking, or equivalent sealing method between the plenum and the furnace cabinet to ensure a tight seal. If a filter is installed, size the return air duct to fit the filter frame.

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Issue 1031

506526-01

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Contents TABLE OF CONTENTS INSTALLATION INSTRUCTIONSA80UH & 80G1UH Warm Air Gas FurnaceA80UH & 80G1UH Unit Dimensions - inches mm FRONT VIEWSIDE VIEW A80UH & 80G1UH 506526-01Safety Information Installed LocationsDANGER A80UH & 80G1UH Gas FurnaceInstalled in Combination with a Cooling Coil Heating Unit Installed Upstream of Cooling UnitTemperature Rise Use of Furnace as a Construction HeaterGeneral Product Contains Fiberglass WoolAllied Air Enterprises, Inc 215 Metropolitan Drive West Columbia, SCUnconfined Space Confined SpaceEquipment in Confined Space - All Air From Inside Figure Air from InsideEQUIPMENT IN CONFINED SPACE Setting Equipment Upflow Application Installation ClearancesUpflow Applications Return Air - Upflow Applications 1800 cfm 850 L/s must have one of the following3.Bottom return air 4.Return air from both sides 5.Bottom and one side return airHorizontal Application Installatioin clearances Removing the Bottom PanelRemoving the Bottom Panel Figure Horizontal ApplicationsHorizontal Application Unit installed on Platform FiltersTable Duct System Supply Air PlenumVenting Mounting Screws Location Figure UPFLOW POSITIONUPFLOW POSITION Figure UPFLOW POSITIONHorizontal Position HORIZONTAL LEFT POSITIONFigure HORIZONTAL LEFT POSITION HORIZONTAL RIGHT POSITIONVenting Using a Masonry Chimney Common Venting Using Metal Lined Masonry ChimneyVent Connection Figure IssueGeneral Venting Requirements Issue Page 17 ofServing a Single Category I Appliance IssuePage 18 of 506526-01Serving a Single Category I Appliance IssuePage 19 of 506526-01Vent Connector Capacity Serving Two or More Category I AppliancesCommon Vent Capacity Serving Two or More Category I AppliancesTable Common Vent Capacity Serving Two or more Category I Appliances TableVent Connector Capacity Serving Two or More Category I AppliancesRemoval of the Furnace from Common Vent CARBON MONOXIDE POISONING HAZARDIssue Page 22 ofGas Piping Gas SupplyGas Pipe Capacity - ft³/hr m³/hr IssuePossible Gas Piping Configurations Figure Horizontal ApplicationsIssue Page 24 ofINTERIOR MAKE-UPBOX INSTALLATION Figure Leak CheckFigure Electrical ELECTROSTATIC DISCHARGE ESD INTERIOR MAKE-UPBOX INSTALLATION FigureAccessory Terminals Generator Use - Voltage RequirementsThermostat Condensing Unit Thermostat DesignationsWiring Diagram Figure IssuePage 27 of 506526-01Typical Field Wiring Diagram Figure Integrated ControlAutomatic Hot Surface Ignition System FOR YOUR SAFETY READ BEFORE LIGHTING UNIT Unit Start-UPPlacing the Furnace into Operation Gas Valve Operation FigureGas Pressure Adjustment Gas Flow Approximate Heating Sequence Of Operation FigureSupply Pressure Measurement Manifold Pressure MeasurementManifold Pressure Settings and Pressure Switch Other Unit AdjustmentsFlame Rollout Switches Pressure SwitchThermostat Heat Anticipation ElectricalBlower Speeds Electronic IgnitionService ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARDBlower Flue And ChimneyCleaning the Heat Exchanger and Burners IssuePage 34 of 506526-01Remove 5 Screws If Necessary NOx INSERTS FigurePLANNED SERVICE FAILURE CODESIssue Page 36 ofREPAIR PARTS LIST Cabinet PartsHeating Parts Control PanelSTART-UP& PERFORMANCE CHECK LIST UNIT SET UP IssuePage 38 of 506526-01Issue UNIT OPERATIONPage 39 of 506526-01