Allied Air Enterprises 80G1UH, A80UH installation instructions Issue, Page 17 of

Page 17
Table 2

6.The entire length of single wall metal vent connector shall be readily accessible for inspection, cleaning, and replacement.

7.Single appliance venting configurations with zero lateral lengths (Tables 3 and 4) are assumed to have no elbows in the vent system. For all other vent configurations, the vent system is assumed to have two 90° elbows. For each additional 90° elbow or equivalent (for example two 45° elbows equal one 90° elbow) beyond two, the maximum capacity listed in the venting table should be reduced by 10% (0.90 x maximum listed capacity).

8.The common venting Tables (5, 6,7, and 8) were generated using a maximum horizontal vent connector length of 1-1/2 feet (.46 m) for each inch (25 mm) of connector diameter as follows:

Table 2

9.If the common vertical vent is offset, the maximum common vent capacity listed in the common venting tables should be reduced by 20%, the equivalent of two 90° elbows (0.80 x maximum common vent capacity). The horizontal length of the offset shall not exceed 1-1/2 feet (.46 m) for each inch (25 mm) of common vent diameter.

10.The vent pipe should be as short as possible with the least number of elbows and angles required to complete the job. Route the vent connector to the vent using the shortest possible route.

11.A vent connector shall be supported without any dips or sags and shall slope a minimum of 1/4 inch (6.4 mm) per linear foot (305 mm) of connector, back toward the appliance.

12.Vent connectors shall be firmly attached to the furnace flue collar by self drilling screws or other approved means,except vent connectors of listed type B vent material which shall be assembled according to the manufacturer’s instructions. Joints between sections of single wall connector piping shall be fastened by screws or other approved means.

13.When the vent connector used for Category I appliances must be located in or pass through a crawl space, attic or other areas which may be cold, that portion of the vent connector shall be constructed of listed doublewall type B vent material or material having equivalent insulation qualities.

14.All venting pipe passing through floors, walls, and ceilings must be installed with the listed clearance to combustible materials and be fire stopped according to local codes. In absence of local codes, refer to NFGC (2223.1 ).

15.No portion of the venting system can extend into, or pass through any circulation air duct or plenum.

16.Vent connectors serving Category I appliances shall not be connected to any portion of mechanical draft systems operating under positive pressure such as Category III or IV venting systems.

17.If vent connectors are combined prior to entering the common vent, the maximum common vent capacity listed in the common venting tables must be reduced by 10%, the equivalent of one 90° elbow (0.90 x maximum common vent capacity).

18.The common vent diameter must always be at least as large as the largest vent connector diameter.

19.In no case, shall the vent connector be sized more than two consecutive table size diameters over the size of the draft hood outlet or flue collar outlet.

20.Do not install a manual damper, barometric draft regulator or flue restrictor between the furnace and the chimney.

21.When connecting this appliance to an existing dedicated or common venting system, you must inspect the venting system’s general condition and look for signs of corrosion. The existing vent pipe size must conform to these instructions and the provided venting tables. If the existing venting system does not meet these requirements, it must be resized.

506526-01

Issue 1031

Page 17 of 39

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Contents INSTALLATION INSTRUCTIONS TABLE OF CONTENTSA80UH & 80G1UH Warm Air Gas FurnaceSIDE VIEW A80UH & 80G1UH Unit Dimensions - inches mmFRONT VIEW 506526-01 A80UH & 80G1UHInstalled Locations Safety InformationDANGER A80UH & 80G1UH Gas FurnaceHeating Unit Installed Upstream of Cooling Unit Installed in Combination with a Cooling CoilTemperature Rise Use of Furnace as a Construction HeaterProduct Contains Fiberglass Wool GeneralAllied Air Enterprises, Inc 215 Metropolitan Drive West Columbia, SCConfined Space Unconfined SpaceEquipment in Confined Space - All Air From Inside Figure Air from InsideEQUIPMENT IN CONFINED SPACE Upflow Applications Setting EquipmentUpflow Application Installation Clearances 1800 cfm 850 L/s must have one of the following Return Air - Upflow Applications3.Bottom return air 4.Return air from both sides 5.Bottom and one side return airRemoving the Bottom Panel Horizontal Application Installatioin clearancesRemoving the Bottom Panel Figure Horizontal ApplicationsFilters Horizontal Application Unit installed on PlatformTable Duct System Supply Air PlenumMounting Screws Location Figure UPFLOW POSITION VentingUPFLOW POSITION Figure UPFLOW POSITIONHORIZONTAL LEFT POSITION Horizontal PositionFigure HORIZONTAL LEFT POSITION HORIZONTAL RIGHT POSITIONCommon Venting Using Metal Lined Masonry Chimney Venting Using a Masonry ChimneyVent Connection Figure IssueGeneral Venting Requirements Page 17 of IssueIssue Serving a Single Category I AppliancePage 18 of 506526-01Issue Serving a Single Category I AppliancePage 19 of 506526-01Serving Two or More Category I Appliances Vent Connector CapacityCommon Vent Capacity Serving Two or More Category I AppliancesServing Two or more Category I Appliances Table Table Common Vent CapacityVent Connector Capacity Serving Two or More Category I AppliancesCARBON MONOXIDE POISONING HAZARD Removal of the Furnace from Common VentIssue Page 22 ofGas Supply Gas PipingGas Pipe Capacity - ft³/hr m³/hr IssueFigure Horizontal Applications Possible Gas Piping ConfigurationsIssue Page 24 ofLeak Check INTERIOR MAKE-UPBOX INSTALLATION FigureFigure Electrical ELECTROSTATIC DISCHARGE ESD INTERIOR MAKE-UPBOX INSTALLATION FigureGenerator Use - Voltage Requirements Accessory TerminalsThermostat Condensing Unit Thermostat DesignationsIssue Wiring Diagram FigurePage 27 of 506526-01Automatic Hot Surface Ignition System Typical Field Wiring Diagram FigureIntegrated Control Unit Start-UP FOR YOUR SAFETY READ BEFORE LIGHTING UNITPlacing the Furnace into Operation Gas Valve Operation FigureHeating Sequence Of Operation Figure Gas Pressure Adjustment Gas Flow ApproximateSupply Pressure Measurement Manifold Pressure MeasurementOther Unit Adjustments Manifold Pressure Settings and Pressure SwitchFlame Rollout Switches Pressure SwitchElectrical Thermostat Heat AnticipationBlower Speeds Electronic IgnitionELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD ServiceBlower Flue And ChimneyIssue Cleaning the Heat Exchanger and BurnersPage 34 of 506526-01NOx INSERTS Figure Remove 5 Screws If NecessaryFAILURE CODES PLANNED SERVICEIssue Page 36 ofCabinet Parts REPAIR PARTS LISTHeating Parts Control PanelIssue START-UP& PERFORMANCE CHECK LIST UNIT SET UPPage 38 of 506526-01UNIT OPERATION IssuePage 39 of 506526-01