Allied Air Enterprises 80G1UH, A80UH Unit Start-UP, For Your Safety Read Before Lighting Unit

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Unit Start-UP

Unit Start-UP

FOR YOUR SAFETY READ BEFORE LIGHTING UNIT.

FOR YOUR SAFETY READ BEFORE LIGHTING UNIT.Placing the Furnace into Operation:WARNING

Do not use this furnace if any part have been underwater. Immediately call a licensed professional service technician (or equivalent) to inspect the furnace and to replace any part of the control system and any gas control which has been underwater.

Gas Valve Operation (Figure 35)Gas Valve Shown in “ON” PositionWARNING

If overheating occurs or if gas supply fails to shut off, shut off the manual gas valve to the appliance before shutting off electrical supply.

Turning Off Gas to UnitFailure To Operate CAUTION

Before attempting to perform any service or maintenance, turn the electrical power to unit OFF at disconnect switch.

BEFORE LIGHTING smell all around the appliance area for gas. Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor.

The gas valve on this unit will be equipped with a gas control switch. Use only your hand to move the switch. Never use tools. If the switch will not turn or if the control switch will not move by hand, do not try to repair it.

Placing the Furnace into Operation:

These units are equipped with an automatic ignition system. Do not attempt to manually light burners on these furnaces. Each time the thermostat calls for heat, the burners will automatically light. The ignitor does not get hot when there is no call for heat on units with an automatic ignition system.

Manual backgroundManual backgroundWARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage, personal injury or death.

Gas Valve Operation (Figure 35)

1.STOP! Read the safety information at the beginning of this section.

2.Set the thermostat to the lowest setting.

3.Turn off all electrical power to the unit.

4.This furnace is equipped with an ignition device which automatically lights the burners. Do not try to light the burners by hand.

5.Remove the upper access panel.

6.Move switch on gas valve to OFF. Do not force. See Figure 35.

7.Wait five minutes to clear out any gas. If you then smell gas, STOP! Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions. If you do not smell gas go to next step.

Gas Valve Shown in “ON” Position

Figure 35

8.Move switch on gas valve to ON. Do not force. See Figure 35.

9.Replace the upper access panel.

10.Turn on all electrical power to to the unit.

11.Set the thermostat to desired setting.

NOTE: When unit is initially started, steps 1 through 11 may need to be repeated to purge air from gas line.

12.If the appliance will not operate, follow the instructions “Turning Off Gas to Unit” and call your service technician or gas supplier.

Turning Off Gas to Unit

1.Set the thermostat to the lowest setting.

2.Turn OFF all electrical power to the unit if service is to be performed.

3.Remove the upper access panel.

4.Move switch on gas valve to OFF. Do not force.

5.Replace the upper access panel.

Failure To Operate

If the unit fails to operate, check the following:

1.Is the thermostat calling for heat?

2.Are access panels securely in place?

3.Is the main disconnect switch closed?

4.Is there a blown fuse or tripped circuit breaker?

5.Is the filter dirty or plugged? Dirty or plugged filters will cause the limit control to shut the unit off.

6.Is gas turned on at the meter?

7.Is the manual main shut-off valve open?

8.Is the internal manual shut-off valve open?

9.Is the unit ignition system in lock out? If the unit locks out again, call the service technician to inspect the unit for blockages.

10.Is pressure switch closed? Obstructed flue will cause unit to shut off at pressure switch. Check flue and outlet for blockages.

11.Are flame rollout switches tripped? If flame rollout switches are tripped, call the service technician for inspection.

506526-01

Issue 1031

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Contents INSTALLATION INSTRUCTIONS TABLE OF CONTENTSA80UH & 80G1UH Warm Air Gas FurnaceSIDE VIEW A80UH & 80G1UH Unit Dimensions - inches mmFRONT VIEW 506526-01 A80UH & 80G1UHInstalled Locations Safety InformationDANGER A80UH & 80G1UH Gas FurnaceHeating Unit Installed Upstream of Cooling Unit Installed in Combination with a Cooling CoilTemperature Rise Use of Furnace as a Construction HeaterProduct Contains Fiberglass Wool GeneralAllied Air Enterprises, Inc 215 Metropolitan Drive West Columbia, SCConfined Space Unconfined SpaceEquipment in Confined Space - All Air From Inside Figure Air from InsideEQUIPMENT IN CONFINED SPACE Upflow Applications Setting EquipmentUpflow Application Installation Clearances 1800 cfm 850 L/s must have one of the following Return Air - Upflow Applications3.Bottom return air 4.Return air from both sides 5.Bottom and one side return airRemoving the Bottom Panel Horizontal Application Installatioin clearancesRemoving the Bottom Panel Figure Horizontal ApplicationsFilters Horizontal Application Unit installed on PlatformTable Duct System Supply Air PlenumMounting Screws Location Figure UPFLOW POSITION VentingUPFLOW POSITION Figure UPFLOW POSITIONHORIZONTAL LEFT POSITION Horizontal PositionFigure HORIZONTAL LEFT POSITION HORIZONTAL RIGHT POSITIONCommon Venting Using Metal Lined Masonry Chimney Venting Using a Masonry ChimneyVent Connection Figure IssueGeneral Venting Requirements Page 17 of IssueIssue Serving a Single Category I AppliancePage 18 of 506526-01Issue Serving a Single Category I AppliancePage 19 of 506526-01Serving Two or More Category I Appliances Vent Connector CapacityCommon Vent Capacity Serving Two or More Category I AppliancesServing Two or more Category I Appliances Table Table Common Vent CapacityVent Connector Capacity Serving Two or More Category I AppliancesCARBON MONOXIDE POISONING HAZARD Removal of the Furnace from Common VentIssue Page 22 ofGas Supply Gas PipingGas Pipe Capacity - ft³/hr m³/hr IssueFigure Horizontal Applications Possible Gas Piping ConfigurationsIssue Page 24 ofLeak Check INTERIOR MAKE-UPBOX INSTALLATION FigureFigure Electrical ELECTROSTATIC DISCHARGE ESD INTERIOR MAKE-UPBOX INSTALLATION FigureGenerator Use - Voltage Requirements Accessory TerminalsThermostat Condensing Unit Thermostat DesignationsIssue Wiring Diagram FigurePage 27 of 506526-01Automatic Hot Surface Ignition System Typical Field Wiring Diagram FigureIntegrated Control Unit Start-UP FOR YOUR SAFETY READ BEFORE LIGHTING UNITPlacing the Furnace into Operation Gas Valve Operation FigureHeating Sequence Of Operation Figure Gas Pressure Adjustment Gas Flow ApproximateSupply Pressure Measurement Manifold Pressure MeasurementOther Unit Adjustments Manifold Pressure Settings and Pressure SwitchFlame Rollout Switches Pressure SwitchElectrical Thermostat Heat AnticipationBlower Speeds Electronic IgnitionELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD ServiceBlower Flue And ChimneyIssue Cleaning the Heat Exchanger and BurnersPage 34 of 506526-01NOx INSERTS Figure Remove 5 Screws If NecessaryFAILURE CODES PLANNED SERVICEIssue Page 36 ofCabinet Parts REPAIR PARTS LISTHeating Parts Control PanelIssue START-UP& PERFORMANCE CHECK LIST UNIT SET UPPage 38 of 506526-01UNIT OPERATION IssuePage 39 of 506526-01