Trane SCXG-SVX01B-EN manual Features and Benefits, Refrigerant Handling Procedures

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Features and Benefits

Refrigerant Handling

Procedures

Environmental Accountability Policy Trane urges that all HVAC servicers to make every effort to eliminate, if possible, or vigorously reduce the emission of CFC, HCFC, and HFC refrigerants to the atmosphere. Always act in a responsible manner to conserve refrigerants for continued usage even when acceptable alternatives are available.

Recover and Recycle Refrigerants Never release refrigerant to the atmosphere! Always recover and/or recycle refrigerant for reuse, reprocessing (reclaimed), or properly dispose if removing from equipment. Always determine the recycle or reclaim requirements of the refrigerant before beginning the recovery procedure. Obtain a chemical analysis of the refrigerant if necessary. Questions about recovered refrigerant and acceptable refrigerant quality standards are addressed in ARI Standard 700.

Refrigerant Handling and Safety Consult the manufacturer’s material safety data sheet (MSDS) for information on refrigerant handling to fully understand health, safety, storage, handling, and disposal requirements. Use the approved containment vessels and refer to appropriate safety standards. Comply with all applicable transportation standards when shipping refrigerant containers.

Service Equipment and Procedures

To minimize refrigerant emissions while recovering refrigerant, use the manufacturer’s recommended recycling equipment per the MSDS. Use equipment and methods which will pull the lowest possible system vacuum while recovering and condensing refrigerant. Equipment capable of pulling a vacuum of less than 1,000 microns of mercury is recommended.

Do not open the unit to the atmosphere for service work until refrigerant is fully removed/recovered. When leak-testing with trace refrigerant and nitrogen, use HCFC-22 (R-22) rather than CFC-12 (R-

12)or any other fully-halogenated refrigerant . Be aware of any new leak test methods which may eliminate refrigerants as a trace gas. Perform evacuation prior to charging with a vacuum pump capable of pulling a vacuum of 1,000 microns of mercury or less. Let the unit stand for 12 hours and with the vacuum not rising above 2,500 microns of mercury.

A rise above 2,500 microns of mercury indicates a leak test is required to locate and repair any leaks. A leak test is required on any repaired area.

Charge refrigerant into the equipment only after equipment does not leak or

contain moisture. Reference proper refrigerant charge requirements in the maintenance section of this manual to ensure efficient machine operation. When charging is complete, purge or drain charging lines into an approved refrigerant container. Seal all used refrigerant containers with approved closure devices to prevent unused refrigerant from escaping to the atmo- sphere.Take extra care to properly maintain all service equipment directly supporting refrigerant service work such as gauges, hoses, vacuum pumps, and recycling equipment .

When cleaning system components or parts, avoid using CFC-11 (R-11) or CFC- 113 (R-113). Use only cleaning-solvents that do not have ozone depletion factors. Properly dispose of used materials. Refrigeration system cleanup methods using filters and driers are preferred.

Keep abreast of unit enhancements, conversion refrigerants, compatible parts, and manufacturer’s recommenda- tions that will reduce refrigerant emis- sions and increase equipment operating efficiencies.

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SCXG-SVX01B-EN

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Contents JO and later design sequence ModelsIntroduction Hazard IdentificationSpecial Note on Refrigeration Emissions HazardousVoltage w/CapacitorsContents Features and Benefits Refrigerant Handling ProceduresModular Series Self-Contained Unit Components Installation information Unit NameplateModel Number Description Scwg Model Number DescriptionDigit 31 Compressor ServiceValves Digit 22 Unit FinishDigit Digit 24 Unit ConnectionSelf-Contained Ship-WithAccessory Model Number Description Model Number Description PswgAfter-ShipmentAccessory Model Number Receiving and Handling Shipping PackageInstallation Preparation ServiceAccess Table I-PC-1. Service and code clearance requirementsSection TopView CCRC/CIRC 20, 29Rigging and Unit Handling Lifting Equipment CapacityUnit Handling Procedure Figure I-PC-7.Assembled modular unit proper riggingSplit-Apart Unit Assembly IntelliPak UnitsUCM OnlyRemove panels FML, FMM, and FMR Units with Thermostat OnlyFigure I-PC-9 How to assemble the split apart modular unit Skid Removal Pre-Installation ChecklistExternal Unit Isolation Dimensions WeightsSCWG/SIWG Dimensions, Left-side viewSCRG/SIRGWeight, lbs SCRG/SIRG Dimensions,Left-side View Right-side view Top view Dimensions Weights Detail Dimensions,CCRC/CIRC Air-cooled condenser dimensions & weight, in-lbs CCRC/CIRC -Air-Cooled CondenserCCRC/CIRC Electrical connections, CCRC/CIRC Refrigerant connections,Hot water coil dimensions & weight, in-lbs Hot Water CoilSteam coil dimensions, in-lbs Steam CoilElectric Heat Coil Electric heat coil dimensions & weight, in-lbsFlexible Horizontal Discharge Plenum Waterside economizer weight, in-lbs Waterside EconomizerAirside Economizer Airside economizer dimensions & weight, in-lbsDetail a Detail B Dimensions Weights VFD Variable Frequency Drive Option VFDControl and LineVoltage Result in death or serious injury Mounting RequirementsVFD with bypass dimensions, Electrical Installation ProcedureVariable Frequency Drive with Bypass Mechanical Specifications Duct ConnectionsWater Piping Hazardous Voltage w/Capaci- torsWaterside Piping Arrangements Table I-MR-1. Water Connection SizesRefrigerant Piping Air-Cooled Units Only Brazing ProceduresHazard of Explosion and Deadly Gases Unit Wiring Diagrams Supply PowerWiringLive Electrical Components Equipment DamageSelection Procedures Installation requirements Pre-Startup ProceduresSupply Fan Isolators Shipping bracketFigure I-PR-3. Correct plenum insulation placement Airside Economizer Installation Unit InstallationField Wiring Connections Unit HandlingInstalling theTransducer Static PressureTransducer Installation VAV units onlyTransducer Location Waterside Economizer Installation Procedure Figure I-PR-7. Installing the waterside economizerTubing assemblies for waterside econo Mizer left-hand piping Waterside Economizer Ship-Separate Parts List Installation Procedure Hydronic Coil InstallationUnit Structural Integrity Electric Heat CoilWiring Procedure Electric Heat InstallationTable I-PR-2.Available Electric Heat kW Standard with All IntelliPak Units Zone Sensor Options for IntelliPak Control UnitsCV Unit Zone Sensor Options BAYSENS077* DescriptionCV andVAV Unit Zone Sensor Options VAV Unit Zone Sensor OptionBAYSENS074 Description BAYSENS073 DescriptionZone Sensor Installation WiringMounting Location Mounting the SubbaseRight Mounting Directly to the Wall Mounting to Junction Box Variable AirVolume Zone Sensor BAYSENS020B Description ConstantVolume Zone Sensor BAYSENS019 DescriptionProgrammable Zone Sensors Programmable Zone Sensor Installation Airflows from adjacent zones or other unitsTime Clock Installation Time Clock Installation ChecklistWiring theTimeclock Time Clock OptionRemote Human Interface Panel Installation Human Interface HI PanelRemote Human Interface Panel Location RecommendationsMounting the Remote Human Interface RHI Panel ProcedureWall Mounting the RHI Panel Pre-startup Wiring the Remote Human Interface LowVoltage AC FieldWiring ConnectionsCommunication Link ShieldedTwisted PairWiring Interprocessor Communication Bridge ModuleWiringConnecting toTracer Summit Pre-Startup ChecklistInstallation programming Programmable Zone Sensor OptionsHeat supply air Cool supply air Warmup temperature During Programming IndicatesKeypad Operation Temporary Manual Override Time ButtonKeypad Lockout Up and Down Button ArrowsTemporary Override Run Mode Figure I-P-6.Temporary manual override menu screenFigure I-P-7.Temporary manual override run mode screen Table I-P-1. Zone sensor BAYSENS019 option menu settingsRemote Panel Indicator Signals From UCM to ZSM Intelligent CopyTo use Intelligent Copy Off FlashingIcon Descriptions Figure I-P-9.BAYSENS019 complete icon displayFigure I-P-10.BAYSENS020 complete icon display Setting theTime Programming theTime Clock OptionProgramming To review and change programsInstallation startup Unit Startup ProceduresPre-Startup Checklist Compressor DamageEvaporator Startup LogCompressor Amp Draw Water Cooled Units Air Cooled UnitsPoints List RTM Module Points List Gbas ModulePoints List Ecem Module Points List -TracerTMLCI-I ModuleUnit Control Components RTM Module Board Standard on all UnitsVAV Box Option Table O-GI-2. RTM sensor resistance vs. temperatureTable O-GI-3. RTM setpoint analog inputs Heat Module Human Interface Module Standard on all UnitsVentilation Override Module VOM Option Purge sequence D Supply fan on Supply fan VFD on if equippedGeneric BuildingAutomation System Module Option Table O-GI-6. Gbas analog input setpoints Table O-GI-7. Gbas input voltage corresponding setpointsWaterside Components Figure O-GI-3. Basic water piping, constant water flow UnitAirside Components General Operation information Airside Economizer Interface with Comparative Enthalpy Air-Cooled CondensersInput Devices and System Functions ProperWaterTreatmentReturn AirTemperature Sensor Supply Air Temperature SensorSupply Airflow Proving Switches Filter SwitchOperation operation Control Sequences OperationUnoccupied Sequence of Operation Tracer Summit SystemCycling Capacity Morning Warmup MWU Morning WarmupTimed Override Activation ICS Occupied Sequence Supply Air Setpoint Reset VAV Units Only Mechanical CoolingWater-Cooled Units Only Electric HeatCompressor Lead/Lag Operation CompressorsTable O-SO-1. Compressor Stages Evaporator Coil Frost Protection Step ControlTable O-SO-2. Pressure cutouts Service Valve Option OperationMaintenance information Table M-GI-1. SCWG/SIWG/SCRG/SIRG General Maintenance DataMaintenance Procedures Maintenance proceduresAir Filters Inspecting and Cleaning the Fan Inspecting and Cleaning the Drain PanRemove all standing water Variable Frequency Drive VFD Supply FanFan Drive Fan Bearings Table M-MP-1. Baldor Fan Bearing Lubrication ScheduleTable M-MP-2.AO Smith Bearing Lubrication Schedule Table M-MP-3. Compatible Fan Bearing GreaseDeflection = belt span/64 Fan BeltTensionTable M-MP-4. Fan shaft bearing torques Adjusting BeltTension BeltConfined Space Hazards Refrigerant SystemRefrigerant Evacuation Refrigerant LeakTesting Motor Winding DamageUse of Pressure Regulator Valves Gauges R407cMaintenance Proper Coil CleaningAgent Coil Fin CleaningInlet GuideVanes Coil Freezeup Chemical Cleaning of Condenser and Economizer Coil Flow Switch MaintenanceCleaning the Flow Switch Piping ComponentsMaintenance Periodic Checklists Monthly ChecklistSemi-Annual Maintenance Annual MaintenanceCheck the zone thermostat settings Operating ProceduresCommon Unit Problems and Solutions System ChecksMaintenance diagnostics DiagnosticsHeat Module Auxilliary Temperature Sensor Fail Emergency StopEntering Cond WaterTemp Sensor Fail Entering Water Temp Sensor FailMode Input Failure Low Air Temp Limit TripLow Pressure Control Open Circuit 1, 2, 3, or MCM Communications FailureNSB Panel ZoneTemperature Sensor Failure Check Field/unit wiring between RTM and NSB PanelHumidity Sensor Failure Temp. Sensor FailureRTM Data Storage Error RTM Zone Sensor FailureSupply Fan VFD Bypass Enabled ProblemThe LCI-I has lost communication withTracer SummitSupply Fan Failure LCI-I Module Comm FailureVOM Communications Failure Render all HI keystrokes ineffectiveWSM Communications Fail WSM Mixed AirTemp Sensor Fail Water Flow Fail114 115 Literature Order Number

SCXG-SVX01B-EN specifications

The Trane SCXG-SVX01B-EN is an advanced variable refrigerant flow (VRF) system designed to provide efficient and flexible heating and cooling solutions for commercial and residential applications. This system exemplifies Trane's commitment to innovation, energy efficiency, and ease of installation, making it a standout choice in the industry.

One of the main features of the SCXG-SVX01B-EN is its ability to deliver precise temperature control across multiple zones. The system utilizes a modular design that allows for the connection of multiple indoor units to a single outdoor unit, enabling simultaneous heating and cooling in different areas of a building. This zoned comfort not only enhances occupant satisfaction but also contributes to energy savings by allowing for targeted climate control where it is most needed.

Trane's VRF technology is complemented by its inverter-driven compressors, which adjust their speed according to the demand for heating or cooling. This means that the system operates more efficiently than traditional systems by consuming less energy during partial load conditions. The SCXG-SVX01B-EN also integrates advanced heat recovery capabilities, allowing it to transfer heat from one zone to another, further optimizing energy usage.

The unit's compact design simplifies installation, making it suitable for both retrofit projects and new constructions. The flexible piping layout supports various configurations, allowing easy adaptation to the building's architecture. The model also incorporates intelligent controls, offering a user-friendly interface that enhances operational flexibility and promotes energy management.

In addition to its performance features, the Trane SCXG-SVX01B-EN emphasizes sustainability. It uses advanced refrigerants with low global warming potential (GWP), aligning with environmental regulations and helping to minimize the system's ecological footprint. The durable construction of the system ensures longevity and reliability, reducing maintenance costs and enhancing overall operational efficiency.

Finally, Trane supports its products with comprehensive warranties and a network of service professionals, ensuring that customers have access to expert assistance throughout the life cycle of their system. The SCXG-SVX01B-EN represents a blend of technology, efficiency, and versatility, making it an ideal choice for those seeking an effective heating and cooling solution.