Trane SCXG-SVX01B-EN manual Waterside Components

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general

Operation information

Waterside Components

Waterside components consist of water piping, water valves, water flow switch option, water cooled condensers (SXWF only), and the economizer option.

Water Purge

This user-definable feature allows the user to select a purge schedule to automatically circulate water through the economizer and condensers periodically during non-operational times. This allows fresh chemicals to circulate in waterside heat exchangers. This feature is on all units and is defined at the HI.

Water Piping Options

Water piping is factory-installed with left- hand connections on units without a waterside economizer. Units can be ordered with either basic piping or intermediate piping. Also, units with waterside economizers can be set for either variable or constant water flow at the HI. See Figures O-GI-3, O-GI-4, and O- GI-5 for detailed piping configuration information.

With compatible piping configurations, the unit can be configured to provide:

1.Constant water flow with basic or intermediate piping or

2.Variable water flow (head pressure control) with intermediate piping only.

Constant water flow is for condenser pumping systems that are not capable of unloading the water-pumping system. Variable water flow maximizes energy saving by unloading the water pumping system.

Basic Water Piping

This option is available on units without a waterside economizer and with condenser water applications above 54°F (12.2°C) that do not require condensing pressure control. Left hand water connections and piping are extended to the unit exterior. Manifold piping is factory installed.

Intermediate Water Piping This option provides condensing temperature control when the unit is configured (user defined at the HI) for variable water flow with or without a waterside economizer. A two-way modulating control valve is wired and installed in the unit to maintains a specific

range of water temperature rise through the condenser when entering fluid temperature is less than 58°F (15°C). This option allows the compressor to operate with entering fluid temperature down to 35°F (2°C). The minimum valve position to maintain minimum condenser flow rates is user-defined at the HI. This valve drives closed if the unit shuts down or if a power failure occurs.

Water Flow Switch Option

A water flow switch is factory installed in the condenser water pipe within the unit. Whenever the flow switch detects a water flow loss prior to or during mechanical cooling, compressor operation locks out and a diagnostic code displays. If water flow is restored, the compressor operation automatically restores.

Water-Cooled Condensers

Units that are set up for variable water flow will modulate a water valve to maintain a user-defined condensing temperature setpoint. Condensing temperature will be referenced utilizing factory installed sensors located at each condenser.

Table O-GI-8. Condenser water piping

connection

sizes

 

 

 

 

unit size

inlet pipe

outlet pipe

SXWG 20, 25,

2 1/2 NPT

2 1/2 NPT

30, 32, 35

 

 

 

 

 

Waterside Economizer Option

The waterside economizer option takes advantage of cooling tower water to either precool the entering air to aid the mechanical cooling process or, if the water temperature is low enough, provide total system cooling. Waterside economizing enables when the unit’s entering water temperature is below the unit’s entering mixed air temperature by a minimum of 4°F plus the economizer’s approach temperature. The approach temperature default is 4°F. Waterside economizing disables when the unit’s entering water temperature is not below the unit’s entering mixed air temperature by at least the water economizer approach temperature. The approach temperature defaults to 4°F.The economizer acts as the first stage of

cooling. If the economizer is unable to maintain the supply air setpoint, the unit control module brings on compressors as required to meet the setpoint.

The waterside economizer includes a coil, modulating valves, controls, and piping with cleanouts. The coil construction is ½- inch (13 mm) OD seamless copper tubes expanded into aluminum fins. The evaporator and economizer coils share a common sloped (IAQ) drain pan. Drain pan options are either galvanized or stainless steel, and are insulated and internally trapped.

The waterside economizer coil is avail- able with either a two or four row coil, with no more than 12 fins per inch. The tubes are arranged in a staggered pattern to maximize heat transfer.The coil has round copper supply and return headers with removable cleanout and vent plugs. The optional mechanical cleanable economizer has removable cast iron headers to allow easy mechani- cal cleaning of the tubes. The waterside working pressure is rated for 400 psig (2758 kPa).

Waterside Economizer Flow Control Units equipped with a waterside economizer can be set from the human interface panel for variable or constant water flow.

Constant Water Flow

Two-way modulating control shutoff valves are wired, controlled, and installed in the unit. One valve is located in the economizer’s water inlet, and the other is in the condenser bypass water inlet. When the waterside economizer enables, the two-way valves modulate to maintain the discharge air temperature setpoint. As the economizer valve opens, the condenser bypass valve closes, and vice versa. Full water flow is always maintained through the condensers. Both valves will close in the event of a power failure.

Variable Water Flow

Two-way modulating control shutoff valves are wired, controlled, and installed in the unit. One valve is located in the economizer’s water inlet, and the other is in the condenser water inlet. When the economizer valve is active, the condenser bypass valve closes. The

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Contents Models JO and later design sequenceHazard Identification IntroductionSpecial Note on Refrigeration Emissions HazardousVoltage w/CapacitorsContents Refrigerant Handling Procedures Features and BenefitsModular Series Self-Contained Unit Components Unit Nameplate Installation informationModel Number Description Model Number Description ScwgDigit 22 Unit Finish Digit 31 Compressor ServiceValvesDigit Digit 24 Unit ConnectionModel Number Description Pswg Self-Contained Ship-WithAccessory Model Number DescriptionAfter-ShipmentAccessory Model Number Shipping Package Receiving and HandlingInstallation Preparation Table I-PC-1. Service and code clearance requirements ServiceAccessSection TopView CCRC/CIRC 20, 29Lifting Equipment Capacity Rigging and Unit HandlingFigure I-PC-7.Assembled modular unit proper rigging Unit Handling ProcedureIntelliPak UnitsUCM Only Split-Apart Unit AssemblyRemove panels FML, FMM, and FMR Units with Thermostat OnlyFigure I-PC-9 How to assemble the split apart modular unit External Unit Isolation Pre-Installation ChecklistSkid Removal Weights DimensionsSCWG/SIWG Dimensions, Left-side viewLeft-side View Right-side view Top view SCRG/SIRG Dimensions,SCRG/SIRGWeight, lbs Detail Dimensions, Dimensions WeightsCCRC/CIRC -Air-Cooled Condenser CCRC/CIRC Air-cooled condenser dimensions & weight, in-lbsCCRC/CIRC Electrical connections, CCRC/CIRC Refrigerant connections,Hot Water Coil Hot water coil dimensions & weight, in-lbsSteam Coil Steam coil dimensions, in-lbsFlexible Horizontal Discharge Plenum Electric heat coil dimensions & weight, in-lbsElectric Heat Coil Waterside Economizer Waterside economizer weight, in-lbsDetail a Detail B Airside economizer dimensions & weight, in-lbsAirside Economizer Variable Frequency Drive Option VFD Dimensions Weights VFDControl and LineVoltage Result in death or serious injury Mounting RequirementsVariable Frequency Drive with Bypass Electrical Installation ProcedureVFD with bypass dimensions, Duct Connections Mechanical SpecificationsWater Piping Hazardous Voltage w/Capaci- torsTable I-MR-1. Water Connection Sizes Waterside Piping ArrangementsHazard of Explosion and Deadly Gases Brazing ProceduresRefrigerant Piping Air-Cooled Units Only Supply PowerWiring Unit Wiring DiagramsLive Electrical Components Equipment DamageSelection Procedures Pre-Startup Procedures Installation requirementsSupply Fan Isolators Shipping bracketFigure I-PR-3. Correct plenum insulation placement Unit Installation Airside Economizer InstallationField Wiring Connections Unit HandlingTransducer Location Static PressureTransducer Installation VAV units onlyInstalling theTransducer Figure I-PR-7. Installing the waterside economizer Waterside Economizer Installation ProcedureTubing assemblies for waterside econo Mizer left-hand piping Waterside Economizer Ship-Separate Parts List Unit Structural Integrity Hydronic Coil InstallationInstallation Procedure Table I-PR-2.Available Electric Heat kW Electric Heat InstallationElectric Heat CoilWiring Procedure Zone Sensor Options for IntelliPak Control Units Standard with All IntelliPak UnitsCV Unit Zone Sensor Options BAYSENS077* DescriptionVAV Unit Zone Sensor Option CV andVAV Unit Zone Sensor OptionsBAYSENS074 Description BAYSENS073 DescriptionWiring Zone Sensor InstallationMounting Location Mounting the SubbaseRight Mounting Directly to the Wall Mounting to Junction Box Programmable Zone Sensors ConstantVolume Zone Sensor BAYSENS019 DescriptionVariable AirVolume Zone Sensor BAYSENS020B Description Airflows from adjacent zones or other units Programmable Zone Sensor InstallationTime Clock Installation Checklist Time Clock InstallationWiring theTimeclock Time Clock OptionHuman Interface HI Panel Remote Human Interface Panel InstallationRemote Human Interface Panel Location RecommendationsWall Mounting the RHI Panel ProcedureMounting the Remote Human Interface RHI Panel Pre-startup LowVoltage AC FieldWiring Connections Wiring the Remote Human InterfaceCommunication Link ShieldedTwisted PairWiring Interprocessor Communication Bridge ModuleWiringPre-Startup Checklist Connecting toTracer SummitProgrammable Zone Sensor Options Installation programmingDuring Programming Indicates Heat supply air Cool supply air Warmup temperatureKeypad Operation Time Button Temporary Manual OverrideKeypad Lockout Up and Down Button ArrowsFigure I-P-6.Temporary manual override menu screen Temporary Override Run ModeTable I-P-1. Zone sensor BAYSENS019 option menu settings Figure I-P-7.Temporary manual override run mode screenIntelligent Copy Remote Panel Indicator Signals From UCM to ZSMTo use Intelligent Copy Off FlashingFigure I-P-9.BAYSENS019 complete icon display Icon DescriptionsFigure I-P-10.BAYSENS020 complete icon display Programming theTime Clock Option Setting theTimeProgramming To review and change programsUnit Startup Procedures Installation startupPre-Startup Checklist Compressor DamageCompressor Amp Draw Startup LogEvaporator Air Cooled Units Water Cooled UnitsPoints List Gbas Module Points List RTM ModulePoints List Ecem Module Points List -TracerTMLCI-I ModuleRTM Module Board Standard on all Units Unit Control ComponentsTable O-GI-3. RTM setpoint analog inputs Table O-GI-2. RTM sensor resistance vs. temperatureVAV Box Option Ventilation Override Module VOM Option Human Interface Module Standard on all UnitsHeat Module Supply fan on Supply fan VFD on if equipped Purge sequence DGeneric BuildingAutomation System Module Option Table O-GI-7. Gbas input voltage corresponding setpoints Table O-GI-6. Gbas analog input setpointsWaterside Components Figure O-GI-3. Basic water piping, constant water flow UnitAirside Components General Operation information Air-Cooled Condensers Airside Economizer Interface with Comparative EnthalpyProperWaterTreatment Input Devices and System FunctionsSupply Air Temperature Sensor Return AirTemperature SensorSupply Airflow Proving Switches Filter SwitchControl Sequences Operation Operation operationUnoccupied Sequence of Operation Tracer Summit SystemTimed Override Activation ICS Morning WarmupCycling Capacity Morning Warmup MWU Occupied Sequence Mechanical Cooling Supply Air Setpoint Reset VAV Units OnlyWater-Cooled Units Only Electric HeatTable O-SO-1. Compressor Stages CompressorsCompressor Lead/Lag Operation Table O-SO-2. Pressure cutouts Step ControlEvaporator Coil Frost Protection Operation Service Valve OptionTable M-GI-1. SCWG/SIWG/SCRG/SIRG General Maintenance Data Maintenance informationAir Filters Maintenance proceduresMaintenance Procedures Remove all standing water Inspecting and Cleaning the Drain PanInspecting and Cleaning the Fan Fan Drive Supply FanVariable Frequency Drive VFD Table M-MP-1. Baldor Fan Bearing Lubrication Schedule Fan BearingsTable M-MP-2.AO Smith Bearing Lubrication Schedule Table M-MP-3. Compatible Fan Bearing GreaseTable M-MP-4. Fan shaft bearing torques Fan BeltTensionDeflection = belt span/64 Belt Adjusting BeltTensionRefrigerant Evacuation Refrigerant SystemConfined Space Hazards Motor Winding Damage Refrigerant LeakTestingUse of Pressure Regulator Valves Gauges R407cMaintenance Inlet GuideVanes Coil Fin CleaningProper Coil CleaningAgent Coil Freezeup Flow Switch Maintenance Chemical Cleaning of Condenser and Economizer CoilCleaning the Flow Switch Piping ComponentsMonthly Checklist Maintenance Periodic ChecklistsSemi-Annual Maintenance Annual MaintenanceOperating Procedures Check the zone thermostat settingsCommon Unit Problems and Solutions System ChecksDiagnostics Maintenance diagnosticsEmergency Stop Heat Module Auxilliary Temperature Sensor FailEntering Cond WaterTemp Sensor Fail Entering Water Temp Sensor FailLow Air Temp Limit Trip Mode Input FailureLow Pressure Control Open Circuit 1, 2, 3, or MCM Communications FailureCheck Field/unit wiring between RTM and NSB Panel NSB Panel ZoneTemperature Sensor FailureHumidity Sensor Failure Temp. Sensor FailureRTM Zone Sensor Failure RTM Data Storage ErrorProblemThe LCI-I has lost communication withTracer Summit Supply Fan VFD Bypass EnabledSupply Fan Failure LCI-I Module Comm FailureWSM Communications Fail Render all HI keystrokes ineffectiveVOM Communications Failure Water Flow Fail WSM Mixed AirTemp Sensor Fail114 115 Literature Order Number

SCXG-SVX01B-EN specifications

The Trane SCXG-SVX01B-EN is an advanced variable refrigerant flow (VRF) system designed to provide efficient and flexible heating and cooling solutions for commercial and residential applications. This system exemplifies Trane's commitment to innovation, energy efficiency, and ease of installation, making it a standout choice in the industry.

One of the main features of the SCXG-SVX01B-EN is its ability to deliver precise temperature control across multiple zones. The system utilizes a modular design that allows for the connection of multiple indoor units to a single outdoor unit, enabling simultaneous heating and cooling in different areas of a building. This zoned comfort not only enhances occupant satisfaction but also contributes to energy savings by allowing for targeted climate control where it is most needed.

Trane's VRF technology is complemented by its inverter-driven compressors, which adjust their speed according to the demand for heating or cooling. This means that the system operates more efficiently than traditional systems by consuming less energy during partial load conditions. The SCXG-SVX01B-EN also integrates advanced heat recovery capabilities, allowing it to transfer heat from one zone to another, further optimizing energy usage.

The unit's compact design simplifies installation, making it suitable for both retrofit projects and new constructions. The flexible piping layout supports various configurations, allowing easy adaptation to the building's architecture. The model also incorporates intelligent controls, offering a user-friendly interface that enhances operational flexibility and promotes energy management.

In addition to its performance features, the Trane SCXG-SVX01B-EN emphasizes sustainability. It uses advanced refrigerants with low global warming potential (GWP), aligning with environmental regulations and helping to minimize the system's ecological footprint. The durable construction of the system ensures longevity and reliability, reducing maintenance costs and enhancing overall operational efficiency.

Finally, Trane supports its products with comprehensive warranties and a network of service professionals, ensuring that customers have access to expert assistance throughout the life cycle of their system. The SCXG-SVX01B-EN represents a blend of technology, efficiency, and versatility, making it an ideal choice for those seeking an effective heating and cooling solution.