Wayne JSU50 operating instructions Troubleshooting Chart

Page 6

Operating Instructions and Parts Manual

JSU50

Troubleshooting Chart

Symptom

Possible Cause(s)

Corrective Action(s)

Motor will not run

1.

Power off

1.

Turn power on or call power company

 

2.

Fuse is blown (Breaker tripped)

2.

Replace fuse (Reset breaker)

 

3.

Wires at pressure switch are

3.

Refer to wiring instructions. Check and tighten all wiring

 

 

loose, disconnected, or wired

 

 

 

 

incorrectly

 

 

 

4.

Faulty pressure switch

4.

Replace switch

 

5.

Motor thermal overload

5.

Let cool. Overload will automatically reset. Provide a shaded,

 

 

tripped

 

well ventilated area for pump

 

 

 

 

 

Motor runs hot and

1.

Pressure switch is wired

1.

Refer to wiring instructions

overload kicks off

 

incorrectly

 

 

 

2.

Voltage is too low

2.

Check line voltage. Install heavier wiring if wire size is too

 

 

 

 

small (See Wiring Chart, page 5). Check with power company

 

3.

Rapid cycling

3.

Check pressure switch. Ensure tank is not water-logged

 

4.

High surrounding temperature

4.

Provide a shaded, well ventilated area for pump

 

 

 

 

 

Motor hums but

1.

Motor is wired incorrectly

1.

Refer to wiring instructions

will not run

2.

Voltage is too low

2.

Check line voltage. Install heavier wiring if wire size is too

 

 

 

 

small (See Wiring Chart, page 5). Check with power company

 

3.

Obstructed Impeller

3.

Disconnect power. Using a flat head screw driver attempt to

 

 

 

 

rotate motor shaft (located under plastic cap at rear of motor).

 

 

 

 

If shaft does not rotate freely remove obstruction from

 

 

 

 

impeller.

 

4.

Voltage selector switch not

4.

Set voltage selector switch (Figure 6) to match line voltage.

 

 

properly set.

 

(See electrical connections page 3)

 

 

 

 

 

Motor runs but

1.

Pump in new installation did

1.

New installation:

little or no water is

 

not pick up prime through:

 

 

delivered.

 

a. Improper priming

 

a. Re-prime according to instructions

Note: Check prime

 

 

 

b. Air leaks

 

b. Check all connections on suction line

before looking

 

 

 

c. Leaking foot valve

 

c. Replace foot valve

for other causes.

 

 

Unscrew priming

2.

Pump has lost prime through:

2.

Existing installations:

plug and see if

 

a. air leaks

 

a. Check all connections on suction line and shaft seal

water is in priming

 

 

 

b. water level below suction of

 

b. Lower suction line into water and re-prime. If receding

hole

 

 

 

 

pump

 

water level in well exceeds suction lift, a deep well pump is

 

 

 

 

needed

 

3.

Impeller is obstructed

3.

Clean impeller

 

4.

Check valve or foot valve is

4.

Replace check valve or foot valve

 

 

stuck in closed position

 

 

 

5.

Pipes are frozen

5.

Thaw pipes. Bury pipe below frost line. Heat pit or pump house

 

6.

Foot valve and/or strainer are

6.

Raise foot valve and/or strainer above well bottom

 

 

buried in sand or mud

 

 

 

 

 

 

 

Pump starts and

1.

Water-logged tank

1.

Follow instructions in maintenance section (See page 4)

stops too often

 

(Conventional tank)

 

 

 

2.

Ruptured diaphragm or

2.

Replace tank

 

 

bladder (Pre-charged tank)

 

 

 

3.

Air volume control connected

3.

Move to correct pump opening

 

 

to wrong opening on pump

 

 

 

4.

Incorrect tank pre-charge (Pre-

4.

Add or release air as needed

 

 

charged tank)

 

 

 

5.

Leak in system or house piping

5.

Locate and repair leak

 

6.

Foot valve or check valve stuck

6.

Replace valve

 

 

open

 

 

 

7.

Improperly adjusted pressure

7.

Adjust or replace switch

 

 

switch

 

 

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Contents Installation Safety GuidelinesGeneral Safety Information DescriptionSuction piping Pump piping installationOperating Instructions and Parts Manual Discharge piping FigureOperating Instructions & Parts Manual Electrical connectionsConnection to water source Maintenance OperationFriction loss chart Recommended Fusing & Wiring Data 60 HZ MotorsAir pressure check for pre- charged tanks Troubleshooting Chart Water Supplies OperatingInstructions & Parts ManualFor Replacement Parts, Call Généralités Sur La Sécurité DéballageDirectives de Sécurité PRoposition 65 DE CalifornieInstallation Suite Connexion Électrique Branchement a la source d’eau11-Fr Fonctionnement Amorçage de la pompe12-Fr Entretien Tableau de dépannage 14-FrDe Pièces 15-Fr Instructions D’utilisation et ManualInstructions D’utilisation et Manual de PiècesJSU50 16-FrMedidas de Seguridad DescripciónPara Desempacar Informaciones Generales de SeguridadInstalación Continúa ConexiÓnes elÉctricas ConexiÓn al suministro de agua19-Sp Funcionamiento CÓmo cebar la bomba20-Sp CÓmo drenar el tanque MantenimientoCómo drenar la bomba Tanques inundadosTabla de Identificación de Problemas 22-SpManantial 23-Sp PiezasCapa Freatica CisternaNo Envie Estos Datos a WAYNE. Conserve esto sólo como datos 24-Sp