PB Heat MIH manual Expansion Tank, INDIRECT-FIRED Water Heater, Freeze Protection

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WATER PIPING AND CONTROLS

D.EXPANSION TANK

1.Consult the tank manufacturer’s instructions for specific information relating to tank installation. Size the expansion tank for the required system volume and capacity. See Table 10.2 in Section 10 for boiler water content.

2.Expansion tanks are available with built-in fill valves and check valves for reducing supply water pressure and maintaining minimum system pressure. Check the design features of the tank and provide valves as necessary. Refer back to Figure 3.1 for typical expansion tank piping.

E.INDIRECT-FIRED WATER HEATER

If the boiler is to be used in conjunction with an indirect- fired water heater, refer to Figure 3.7 for typical piping. Follow the instructions provided by the water heater manufacturer. Pipe the water heater as a separate zone.

F.FREEZE PROTECTION

For new or existing systems that must be freeze- protected:

WARNING

Use only inhibited propylene glycol solutions of up to 50% by volume with water. Ethylene glycol is toxic and can attack gaskets and seals used in hydronic systems.

1.Glycol in hydronic applications is specially formulated for this purpose. It includes inhibitors which prevent the glycol from attacking metallic system components. Make certain that the system fluid is checked for the correct glycol concentration and inhibitor level.

2.The glycol solution should be tested at least once a year and as recommended by the glycol manufacturer.

3.Glycol solutions expand more than water. For example, a 50% by volume solution expands 4.8% in volume for a temperature increase from 32°F (0°C) to 180°F (82°C), while water expands 3% with the same temperature rise. Allowance must be made for this expansion in system design.

4.For more information, consult the PB Heat Water Installation Survey and the glycol manufacturer.

Figure 3.7: Typical Piping with Indirect-Fired Water Heater

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Contents Series MI/MIH Table of Contents Using this Manual Installation SequenceSpecial Attention Boxes Preinstallation Accessibility ClearancesClearance from Combustible Construction AIR for Combustion and VentilationAir Openings All Air from Indoors on Different Floors Air Openings All Air from Outdoors through Vertical Ducts Installation Survey Planning the LayoutBoiler SET-UP Water Piping and Controls Boiler Supply and ReturnSafety Relief Valve Parallel Hook-Up with Water ChillerPiping for Zoned Systems Zone Piping with Zone ValvesExpansion Tank INDIRECT-FIRED Water HeaterFreeze Protection Vent Damper Installation General VentingIntegral Draft Hood Vent Piping and Chimney Venting with Vent Damper in Vertical PositionBoiler Removal from Common Venting System Seal any unused openings in the common venting systemGAS Piping Gas Connection to BoilerMIH Boiler Natural Gas Wiring Controls Zoned System WiringElectrical Sequence of Operation Wiring and Connection Diagram Intermittent Ignition Intermittent Ignition System Operating Sequence Zone Wiring with Zone Valves START-UP Procedures Completing the InstallationValve Tapping and Adjustment Screw Locations Operating Instructions For Your Safety Read Before Lighting Adjustment of GAS Pressure Regulator Adjustment of Pilot GAS FlowControl Descriptions CHECK-OUT Procedure Checking Burner InputSTART-UP Procedures Troubleshooting Troubleshooting GuidesProblem Possible Causes Corrective Actions Intermittent Ignition System Troubleshooting Sequence Maintenance General Daily with Boiler in USEWeekly with Boiler in USE Monthly with Boiler in USEAnnually Before Start of Heating Season Standing Pilot and Main Burner FlameBoiler Dimensions & Ratings Series MI/MIH Boiler DimensionsRepair Parts Repair Parts Series MI/MIH GAS Boiler2Manifold Manifold/Gas Train MI Standing Pilot 3b Gas Valve and Pilot Intermittent 4Block/Draft Hood 4a Block/Draft Hood 5Jacket 6Controls/Circulator/Vent Damper Series MI/MIH