PB Heat MIH Annually Before Start of Heating Season, Standing Pilot and Main Burner Flame

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MAINTENANCE

E.ANNUALLY (BEFORE START OF HEATING SEASON)

DANGER

When servicing or replacing components, be absolutely certain that the following conditions are met:

Water, gas and electricity are off.

The boiler is at room temperature.

There is no pressure in the boiler.

1.Check flueways and burners for cleanliness and clean if necessary. Use the following procedure if cleaning is required:

a.Refer to the Lighting/Operating Instructions in Figures 7.4 and 7.5 to properly turn off the gas to the boiler.

b.Turn off all electrical power to the boiler.

c.Remove burners and brush orifice spuds lightly using a soft bristle brush.

d.Remove the vent pipe, vent damper, top jacket panels and flue collector/draft diverter. Remove baffles on MIH models.

e.Brush flueways with wire brush.

f.To the extent possible, inspect inside of vent pipe and vent damper for obstructions in flow or vent damper movement. Remove or replace as necessary.

g.Re-install baffles on MIH models. When replacing the flue collector/draft hood, be certain that the blanket seal between the flue collector and top section makes a tight seal to prevent leakage of the products of combustion.

h.Re-install the top of the jacket, vent damper and vent pipe.

i.Re-install burners.

2.Inspect entire venting system for corrosion, support and joint integrity. Repair as necessary.

3.Check the pilot and main burner flame. See Figures

9.1and 9.2. The pilot should provide a steady flame enveloping 3/8to 1/2(1 cm to 1.2 cm) of the flame sensor. If required, adjust the pilot as stated in the gas valve manufacturer’s instructions or

paragraph 7.D. The main burner flame inner cone should be approximately 1-1/2(4 cm) high and should have a very sharp, blue color characteristic.

Figure 9.1: Standing Pilot and Main Burner Flame

Figure 9.2: Intermittent Pilot and Main

Burner Flame

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Contents Series MI/MIH Table of Contents Special Attention Boxes Using this ManualInstallation Sequence AIR for Combustion and Ventilation PreinstallationAccessibility Clearances Clearance from Combustible ConstructionAir Openings All Air from Indoors on Different Floors Air Openings All Air from Outdoors through Vertical Ducts Planning the Layout Installation SurveyBoiler SET-UP Boiler Supply and Return Water Piping and ControlsParallel Hook-Up with Water Chiller Safety Relief ValveZone Piping with Zone Valves Piping for Zoned SystemsFreeze Protection Expansion TankINDIRECT-FIRED Water Heater Integral Draft Hood Vent Damper Installation GeneralVenting Venting with Vent Damper in Vertical Position Vent Piping and ChimneySeal any unused openings in the common venting system Boiler Removal from Common Venting SystemGas Connection to Boiler GAS PipingMIH Boiler Natural Gas Electrical Wiring ControlsZoned System Wiring Sequence of Operation Wiring and Connection Diagram Intermittent Ignition Intermittent Ignition System Operating Sequence Zone Wiring with Zone Valves Completing the Installation START-UP ProceduresValve Tapping and Adjustment Screw Locations Operating Instructions For Your Safety Read Before Lighting Control Descriptions Adjustment of GAS Pressure RegulatorAdjustment of Pilot GAS Flow Checking Burner Input CHECK-OUT ProcedureSTART-UP Procedures Troubleshooting Guides TroubleshootingProblem Possible Causes Corrective Actions Intermittent Ignition System Troubleshooting Sequence Maintenance Monthly with Boiler in USE GeneralDaily with Boiler in USE Weekly with Boiler in USEStanding Pilot and Main Burner Flame Annually Before Start of Heating SeasonSeries MI/MIH Boiler Dimensions Boiler Dimensions & RatingsRepair Parts Series MI/MIH GAS Boiler Repair Parts2Manifold Manifold/Gas Train MI Standing Pilot 3b Gas Valve and Pilot Intermittent 4Block/Draft Hood 4a Block/Draft Hood 5Jacket 6Controls/Circulator/Vent Damper Series MI/MIH