PB Heat Gas Boiler manual Special Applications

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WATER PIPING AND CONTROLS

Antifreeze solutions expand more than water. For example, a 50% by volume solution expands 4.8% for a 148°F temperature rise while water expands about 3% for the same temperature increase. Allowance for this expansion must be considered in sizing expansion tanks and related components.

4.The flow rate in systems utilizing glycol solution should be increased compared with a water system to compensate for increased heating capacity.

5.Due to increased flow rate and fluid viscosity the circulator head requirement will increase. Contact the pump manufacturer to correctly size the circulator for a particular application based on the glycol concentration and heating requirements.

6.A strainer, sediment trap, or some other means for cleaning the piping system must be provided. It should be located in the return line upstream of the boiler and must be cleaned frequently during the initial operation of the system. Glycol solution is likely to remove mill scale from new pipe in new installations.

7.Glycol solution is expensive and leaks should be avoided. Weld or solder joints should be used where possible and threaded joints should be avoided. Make up water should not be added to the system automatically when a glycol solution is used. Adding make-up water may significantly dilute the system.

8.Check local regulations to see if systems containing glycol solutions must include a back-flow preventer or require that the glycol system be isolated from the water supply.

9.Do not use galvanized pipe in glycol systems.

10.Use water that is low in mineral content and make sure there are no petroleum products in the solution.

11.Mix solution at room temperature.

12.Do not use a chromate treatment.

13.Do not use glycol solution in a system that may reach temperatures above 250°F.

14.Refer to Technical Topics, #2a published by the Hydronics Institute Division of GAMA for further glycol system considerations.

F.SPECIAL APPLICATIONS

1.If the boiler is used in conjunction with a chilled medium system, pipe the chiller in a separate secondary loop.

a.Assure that the boiler circulator is disabled during chiller operation so chilled water does not enter the boiler.

b.Install a flow control valve (spring check valve) to prevent gravity flow through the boiler.

c.See figure 3.8 for recommended system piping.

2.For boilers connected to heating coils in a forced air system where they may be exposed to chilled air circulation, install flow control valves or other automatic means to prevent gravity circulation of the boiler water during cooling cycles. See figure 3.9 for illustration.

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Contents Peerless Pinnacle Table of Contents Installation Sequence Using this ManualSpecial Attention Boxes Preinstallation General Accessibility ClearancesCodes & Regulations Combustion and Ventilation AIRAccessibility Clearances Floor Standing Units Boiler SET-UP GeneralWall Hung Boilers Floor Mounted BoilersOperating Parameters Water Piping and ControlsSystem Components Piping Symbol Key Boiler Inputs and Outputs Net I=B=R Output Model Btu/hr kWFlow Rate and Pressure Drop Boiler Model Feet metersRecommended Circulators Boiler Grundfos CirculatorSystem Piping Freeze Protection Pinnacle Circulator Sizing GraphOne Boiler, Primary/Secondary with Two Zones Zone Circulator Water Piping and Controls Water Piping and Controls Water Piping and Controls Three Boilers, Primary/Secondary with Four Zones Zone Valves Special Applications Boiler in conjunction with a Chilled Water System GAS Supply Piping Installation GAS PipingFuel Line Sizing Feet PipeGAS Supply Piping Operation Gas Supply Piping Sediment TrapRecommended Vent CO² Settings Firing Gas Type Rate Main GAS Valve OperationApproved Materials for Exhaust Vent and Intake AIR Pipe Exhaust Vent / AIR Intake Pipe LocationExhaust Vent and Intake AIR Pipe Sizing Fitting Equivalent Length Table Fitting DescriptionExhaust Vent and AIR Intake Pipe Installation Vent Termination Kits Stock Description CodeVENTING, Inlet AIR and Condensate PI-T50 & PI-T80 Sidewall Venting with 2 Pipe 2 Vent Kit Venting with 3 Pipe Venting with 3 Pipe Concentric Vent Kit With 2 Pipe With 2 Pipe Concentric Vent KitExhaust Tapping for Vent Sample Condensate Drain InstallationBoiler Removal from Common Venting System Electrical WiringSequence of Operation Boiler Control Board Wiring Schematic Safety Interlocks Control FunctionsInstaller Menu Parameter Function Status Menu Description CodeSTART-UP Procedures Completing the InstallationFor Your Safety Read Before Operating Lighting and Operating ProceduresCHECK-OUT Procedure Boiler Error TroubleshootingBoiler Fault P125 Control Board Fault Codes Fault Code Description Corrective ActionMaintenance General with Boiler in USEWeekly with Boiler in USE Annually Before Start of Heating SeasonGAS Leaks Reset thermostats Important Make Boiler Dimensions & Ratings Boiler DimensionsPI-80/PI-140/PI-199 Dimensions Lbs Sch 40 PVCRepair Parts Repair Parts Advantages of the P125 Control Board Appendix A. WHAT’S NEW with the P125 Control BoardP125 Control Board Quick Reference P125 Control Board VS. WHA Control Board Comparison Figure A.2Comparative Control Board Sequence of OperationPeerless Pinnacle

Gas Boiler specifications

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