PB Heat Gas Boiler manual Preinstallation, General Accessibility Clearances, Codes & Regulations

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PREINSTALLATION

1. PREINSTALLATION

A. GENERAL

C. ACCESSIBILITY CLEARANCES

1.Pinnacle boilers are supplied completely assembled as packaged boilers. The package should be inspected for damage upon receipt and any damage to the unit should be reported to the shipping company and wholesaler. This boiler should be stored in a clean, dry area.

2.Carefully read these instructions and be sure to understand the function of all connections prior to beginning installation. Contact your PB Heat, LLC Representative for help in answering questions.

3.This boiler must be installed by a qualified contractor. The boiler warranty may be voided if the boiler is not installed correctly.

4.A hot water boiler installed above radiation or as required by the Authority having jurisdiction, must be provided with a low water fuel cut-off device either as part of the boiler or at the time of installation.

5.This boiler can be installed at high altitudes above 5,000 feet elevation with no burner adjustments. For boilers equipped for firing liquefied petroleum (LP) gas at elevations above 7,000 feet contact the factory.

B.CODES & REGULATIONS

1.Installation and repairs are to be performed in strict accordance with the requirements of state and local regulating agencies and codes dealing with boiler and gas appliance installation.

2.In the absence of local requirements the following should be followed.

a.ASME Boiler and Pressure Vessel Code, Section IV - "Heating Boilers"

b.ASME Boiler and Pressure Vessel Code, Section VI - Recommended Rules for the Care and Operation of Heating Boilers"

WARNING

Liquefied Petroleum (LP) Gas or Propane is heavier than air and, in the event of a leak, may collect in low areas such as basements or floor drains. The gas may then ignite resulting in a fire or explosion.

c.ANSI Z223.1/NFPA 54 - "National Fuel Gas Code"

d.ANSI/NFPA 70 - "National Electrical Code"

e.ANSI/NFPA 211 - "Chimneys, Fireplaces, Vents and Solid Fuel Burning Appliances"

3.Where required by the authority having jurisdiction, the installation must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1.

1.The Pinnacle boiler is certified for closet installations with zero clearance to combustible construction. In addition, it is design certified for use on combustible floors.

2.Refer to Figure 1.1 and Figure 1.2 for the recommended clearance to allow for reasonable access to the boiler. Local codes or special conditions may require greater clearances.

D.COMBUSTION AND VENTILATION AIR

1.The Pinnacle boiler is designed only for operation with combustion air piped from outside (sealed combustion). PVC pipe must be supplied between the air inlet connection at the rear of the boiler through an outside wall.

2.No additional combustion or ventilation air is required for this appliance.

DANGER

Do not install this boiler on carpeting.

3.Refer to Section 5 of this manual, Venting, for specific instructions for piping combustion air.

E.PLANNING THE LAYOUT

1.Prepare sketches and notes showing the layout of the boiler installation to minimize the possibility of interferences with new or existing equipment, piping, venting and wiring.

2.The following sections of this manual should be reviewed for consideration of limitations with respect to:

a.Water Piping: Section 3

b.Fuel Piping: Section 4

c.Venting: Section 5

d.Air Intake Piping: Section 5

e.Condensate Removal: Section 5

f.Electrical Wiring: Section 6

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Contents Peerless Pinnacle Table of Contents Installation Sequence Using this ManualSpecial Attention Boxes Preinstallation General Accessibility ClearancesCodes & Regulations Combustion and Ventilation AIRAccessibility Clearances Floor Standing Units Boiler SET-UP GeneralWall Hung Boilers Floor Mounted BoilersOperating Parameters Water Piping and ControlsSystem Components Piping Symbol Key Boiler Inputs and Outputs Net I=B=R Output Model Btu/hr kWFlow Rate and Pressure Drop Boiler Model Feet metersRecommended Circulators Boiler Grundfos CirculatorSystem Piping Freeze Protection Pinnacle Circulator Sizing GraphOne Boiler, Primary/Secondary with Two Zones Zone Circulator Water Piping and Controls Water Piping and Controls Water Piping and Controls Three Boilers, Primary/Secondary with Four Zones Zone Valves Special Applications Boiler in conjunction with a Chilled Water System GAS Supply Piping Installation GAS PipingFuel Line Sizing Feet PipeGAS Supply Piping Operation Gas Supply Piping Sediment TrapRecommended Vent CO² Settings Firing Gas Type Rate Main GAS Valve OperationApproved Materials for Exhaust Vent and Intake AIR Pipe Exhaust Vent / AIR Intake Pipe LocationExhaust Vent and Intake AIR Pipe Sizing Fitting Equivalent Length Table Fitting DescriptionExhaust Vent and AIR Intake Pipe Installation Vent Termination Kits Stock Description CodeVENTING, Inlet AIR and Condensate PI-T50 & PI-T80 Sidewall Venting with 2 Pipe 2 Vent Kit Venting with 3 Pipe Venting with 3 Pipe Concentric Vent Kit With 2 Pipe With 2 Pipe Concentric Vent KitExhaust Tapping for Vent Sample Condensate Drain InstallationBoiler Removal from Common Venting System Electrical WiringSequence of Operation Boiler Control Board Wiring Schematic Safety Interlocks Control FunctionsInstaller Menu Parameter Function Status Menu Description CodeSTART-UP Procedures Completing the InstallationFor Your Safety Read Before Operating Lighting and Operating ProceduresCHECK-OUT Procedure Boiler Error TroubleshootingBoiler Fault P125 Control Board Fault Codes Fault Code Description Corrective ActionMaintenance General with Boiler in USEWeekly with Boiler in USE Annually Before Start of Heating SeasonGAS Leaks Reset thermostats Important Make Boiler Dimensions & Ratings Boiler DimensionsPI-80/PI-140/PI-199 Dimensions Lbs Sch 40 PVCRepair Parts Repair Parts Advantages of the P125 Control Board Appendix A. WHAT’S NEW with the P125 Control BoardP125 Control Board Quick Reference P125 Control Board VS. WHA Control Board Comparison Figure A.2Comparative Control Board Sequence of OperationPeerless Pinnacle

Gas Boiler specifications

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