PB Heat Gas Boiler manual Boiler SET-UP, General, Wall Hung Boilers, Floor Mounted Boilers

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BOILER SET-UP

2. BOILER SET-UP

A.GENERAL

1.Pinnacle boilers are to be installed in an area with a floor drain or in a suitable drain pan. Do not install any boiler where leaks or relief valve discharge will cause property damage.

2.This boiler is not intended to support external piping. All venting and other piping should be supported independently of the boiler.

3.Install this boiler level to prevent condensate from backing up inside the boiler.

CAUTION

This boiler is must be installed level to prevent condensate from backing up inside the boiler.

B.WALL HUNG BOILERS

1.The PI-T50 and PI-T80 Boilers are provided with slots for wall mounting and feet for floor mounting. Refer to Figure 10.1 in this manual for dimensions & locations.

2.If wall mounted, the boiler must be attached to a wall that provides adequate support for the boiler.

3.Use a minimum of 1/4" threaded fasteners for supporting the boiler. Do not mount the boiler to wall board only.

WARNING

Make sure the boiler is adequately supported. Do not install this boiler on drywall unless adequately supported by wall studs.

4.Be sure to adequately support the boiler while installing external piping. Be sure to pipe condensate to a suitable drain or condensate pump.

C.FLOOR MOUNTED BOILERS

1.PI-80, PI-140, and PI-199 boilers are designed for floor mounting. The PI-80 can be wall mounted using the optional boiler stand available through your PB Heat, LLC distributor (Part Number 91439).

2.The boiler stand may used for floor mounting of the PI-140 and PI-199 boilers.

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Contents Peerless Pinnacle Table of Contents Using this Manual Installation SequenceSpecial Attention Boxes Codes & Regulations PreinstallationGeneral Accessibility Clearances Combustion and Ventilation AIRAccessibility Clearances Floor Standing Units Wall Hung Boilers Boiler SET-UPGeneral Floor Mounted BoilersWater Piping and Controls Operating ParametersSystem Components Piping Symbol Key Boiler Inputs and Outputs Net I=B=R Output Model Btu/hr kWRecommended Circulators Boiler Flow Rate and Pressure Drop Boiler ModelFeet meters Grundfos CirculatorSystem Piping Freeze Protection Pinnacle Circulator Sizing GraphOne Boiler, Primary/Secondary with Two Zones Zone Circulator Water Piping and Controls Water Piping and Controls Water Piping and Controls Three Boilers, Primary/Secondary with Four Zones Zone Valves Special Applications Boiler in conjunction with a Chilled Water System Fuel Line Sizing GAS Supply Piping InstallationGAS Piping Feet PipeGAS Supply Piping Operation Gas Supply Piping Sediment TrapRecommended Vent CO² Settings Firing Gas Type Rate Main GAS Valve OperationApproved Materials for Exhaust Vent and Intake AIR Pipe Exhaust Vent / AIR Intake Pipe LocationExhaust Vent and Intake AIR Pipe Sizing Fitting Equivalent Length Table Fitting DescriptionExhaust Vent and AIR Intake Pipe Installation Vent Termination Kits Stock Description CodeVENTING, Inlet AIR and Condensate PI-T50 & PI-T80 Sidewall Venting with 2 Pipe 2 Vent Kit Venting with 3 Pipe Venting with 3 Pipe Concentric Vent Kit With 2 Pipe With 2 Pipe Concentric Vent KitCondensate Drain Installation Exhaust Tapping for Vent SampleBoiler Removal from Common Venting System Wiring ElectricalSequence of Operation Boiler Control Board Wiring Schematic Safety Interlocks Control FunctionsInstaller Menu Parameter Function Status Menu Description CodeSTART-UP Procedures Completing the InstallationFor Your Safety Read Before Operating Lighting and Operating ProceduresCHECK-OUT Procedure Troubleshooting Boiler ErrorBoiler Fault P125 Control Board Fault Codes Fault Code Description Corrective ActionWeekly with Boiler in USE MaintenanceGeneral with Boiler in USE Annually Before Start of Heating SeasonGAS Leaks Reset thermostats Important Make Boiler Dimensions & Ratings Boiler DimensionsPI-80/PI-140/PI-199 Dimensions Lbs Sch 40 PVCRepair Parts Repair Parts Appendix A. WHAT’S NEW with the P125 Control Board Advantages of the P125 Control BoardP125 Control Board Quick Reference P125 Control Board VS. WHA Control Board Comparison Figure A.2Comparative Control Board Sequence of OperationPeerless Pinnacle

Gas Boiler specifications

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