PB Heat Gas Boiler manual CHECK-OUT Procedure

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START-UP PROCEDURES

C.CHECK-OUT PROCEDURE

1.After starting the boiler, be certain that all controls are working properly. Check to be sure that the boiler will shut down when the water temperature reaches the control board set point.

2.To check operation of the ignition system safety shut- off features:

a)Turn off gas supply.

b)Set thermostat or controller above room temperature to call for heat.

c)The boiler should perform 3 attempts at ignition before going into lock-out.

d)Turn gas supply on.

e)Reset by pushing S4 "Reset" key.

f)Observe boiler operation through one complete cycle.

3.Turn off the automatic fill to the boiler and drain some water to drop the system pressure below 10 psig. Verify that the display module reads "PRO" after 5 seconds and does not allow the boiler to operate. Close the boiler drain and turn on the automatic fill valve.

4.Low Water Cut-Off (if used) - Consult the manufacturer's instructions for the low water cut-off operational check procedure.

5.Check the system to assure that there are no leaks or overfilling problems which may cause excessive make up water to be added. Make up water may cause liming in the boiler and corrosion in ferrous system parts.

6.Check the expansion tank and automatic fill valve (if used) to confirm that they are operating correctly. If either of these components causes high pressure in the system, the boiler relief valve will weep or open, allowing fresh water to enter the system.

7.Check the condensate drain hose (and pump if installed) and make sure all condensate is being removed from heat exchanger.

8.Review operation with end-user.

9.Complete the Warranty Card and submit it to PB Heat.

10.Hang the Installation, Operation, and Maintenance Manual in an accessible position near the boiler.

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Contents Peerless Pinnacle Table of Contents Installation Sequence Using this ManualSpecial Attention Boxes Codes & Regulations PreinstallationGeneral Accessibility Clearances Combustion and Ventilation AIRAccessibility Clearances Floor Standing Units Wall Hung Boilers Boiler SET-UPGeneral Floor Mounted BoilersOperating Parameters Water Piping and ControlsSystem Components Piping Symbol Key Boiler Inputs and Outputs Net I=B=R Output Model Btu/hr kWRecommended Circulators Boiler Flow Rate and Pressure Drop Boiler ModelFeet meters Grundfos CirculatorSystem Piping Freeze Protection Pinnacle Circulator Sizing GraphOne Boiler, Primary/Secondary with Two Zones Zone Circulator Water Piping and Controls Water Piping and Controls Water Piping and Controls Three Boilers, Primary/Secondary with Four Zones Zone Valves Special Applications Boiler in conjunction with a Chilled Water System Fuel Line Sizing GAS Supply Piping InstallationGAS Piping Feet PipeGAS Supply Piping Operation Gas Supply Piping Sediment TrapRecommended Vent CO² Settings Firing Gas Type Rate Main GAS Valve OperationApproved Materials for Exhaust Vent and Intake AIR Pipe Exhaust Vent / AIR Intake Pipe LocationExhaust Vent and Intake AIR Pipe Sizing Fitting Equivalent Length Table Fitting DescriptionExhaust Vent and AIR Intake Pipe Installation Vent Termination Kits Stock Description CodeVENTING, Inlet AIR and Condensate PI-T50 & PI-T80 Sidewall Venting with 2 Pipe 2 Vent Kit Venting with 3 Pipe Venting with 3 Pipe Concentric Vent Kit With 2 Pipe With 2 Pipe Concentric Vent KitExhaust Tapping for Vent Sample Condensate Drain InstallationBoiler Removal from Common Venting System Electrical WiringSequence of Operation Boiler Control Board Wiring Schematic Safety Interlocks Control FunctionsInstaller Menu Parameter Function Status Menu Description CodeSTART-UP Procedures Completing the InstallationFor Your Safety Read Before Operating Lighting and Operating ProceduresCHECK-OUT Procedure Boiler Error TroubleshootingBoiler Fault P125 Control Board Fault Codes Fault Code Description Corrective ActionWeekly with Boiler in USE MaintenanceGeneral with Boiler in USE Annually Before Start of Heating SeasonGAS Leaks Reset thermostats Important Make Boiler Dimensions & Ratings Boiler DimensionsPI-80/PI-140/PI-199 Dimensions Lbs Sch 40 PVCRepair Parts Repair Parts Advantages of the P125 Control Board Appendix A. WHAT’S NEW with the P125 Control BoardP125 Control Board Quick Reference P125 Control Board VS. WHA Control Board Comparison Figure A.2Comparative Control Board Sequence of OperationPeerless Pinnacle

Gas Boiler specifications

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