PB Heat Gas Boiler manual Safety Interlocks, Control Functions

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ELECTRICAL

C.SAFETY INTERLOCKS

1.Low Water Pressure Limit Switch: This boiler is intended to operate at pressures exceeding 10 psig. If the water pressure drops to below 10 psig, there is a water pressure limit switch that interrupts boiler operation and displays the message "PR0" on the interface unit. The combustion air fan completes a post-purge in this event. Once the low water pressure condition is corrected the boiler will reinitiate a heating cycle if there remains a call for heat.

2.High Water Temperature Limit Switch: The boiler is equipped with a limit switch that will interrupt the heating cycle and execute a post-purge if the water temperature increases to above the limit set point of 225°F.

3.High Flue Temperature Limit Switch: The high flue temperature limit switch will interrupt the heating cycle if it senses flue gas temperatures above 210°F.

4.Blocked Vent Pressure Limit Switch: This switch prevents the boiler from operating if the vent pressure exceeds 2 inches of water column. This will prevent the boiler from operating if the vent pipe is blocked.

D.CONTROL FUNCTIONS

1.This Pinnacle boiler is equipped with a P125 Control Board. This control board with display module has the following functions:

a.Shows the boiler supply (outlet) water temperature on the LED Display as default.

b.Allows user to adjust the supply water set point, the set point differential, and change the display mode between Fahrenheit and Celsius.

c.Provides Error and Fault Codes on the LED Display.

d.Shows the actual supply and return temperatures, fan speed, flame signal (µA), boiler circulator status, boiler set point, total power on hours, boiler on hours, and the number of cycles.

e.Allows manual control of the firing rate using the Service Mode.

2.Default Display: Under normal operating conditions the default display shows the temperature of the water supply (boiler outlet) to the system. This may be displayed in Fahrenheit or Celsius according to user preferences.

3.Program Functions: By using the S3 "Program" key, the settings shown in Table 6.1 may be programmed.

a.To access the menu, press and hold the S3 "Program" key on the display module.

b.The control will enter the Supply Set Point selection.

Table 6.1: Program Functions

 

Alternating

 

 

Display

 

Description

Character

Allowable Range

 

 

 

Supply Set Point

C

50°F to 201°F

(10°C to 94°C)

 

 

 

 

 

Set Point Differential

Ch

5°F to 30°F

(3°C to 17°C)

 

 

 

 

 

Not Applicable

de

 

 

 

 

Measurement Units

t

C or F

 

 

 

i.The display will alternately show "C" and then the current set point temperature.

ii.The set point may be adjusted by using the S1/- (to decrease) or S2/+ (to increase) keys on the display module.

c.Pressing the S3 "Program" key again will advance to the next adjustable value, Set Point Differential, and the display will alternate between: "Ch" and the programmed value:

i.The differential adjustment is the difference between the temperature that the boiler shuts down (high) and the temperature at which it re-starts (low).

ii.The differential may be set to values between 5°F (3°C) and 30°F (17°C) in 1°F increments.

iii.The boiler will always shut down at a temperature 7°F (4°C) above the set point. The differential temperature is then applied to this value.

iv.The set point differential may be adjusted by using the S1/- (to decrease) or S2/+ (to increase) keys on the display module.

d.Pressing the S3 "Program" key again will advance to the next adjustable value. The display will read "de" and alternate with numerical value. This value is not applicable to the Pinnacle boiler.

e.Finally, by pressing the S3 "Program" key again, the display will advance to the Measurement Units selection. The display will alternate between "t" and either "F" or "C" depending on the units selected. This value may be changed by using the S1/- or S2/+ keys on the display module.

f.Pressing the S3 "Program" key once more will exit the program mode and again display the supply temperature.

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Contents Peerless Pinnacle Table of Contents Using this Manual Installation SequenceSpecial Attention Boxes Codes & Regulations PreinstallationGeneral Accessibility Clearances Combustion and Ventilation AIRAccessibility Clearances Floor Standing Units Wall Hung Boilers Boiler SET-UPGeneral Floor Mounted BoilersWater Piping and Controls Operating ParametersSystem Components Piping Symbol Key Boiler Inputs and Outputs Net I=B=R Output Model Btu/hr kWRecommended Circulators Boiler Flow Rate and Pressure Drop Boiler ModelFeet meters Grundfos CirculatorSystem Piping Freeze Protection Pinnacle Circulator Sizing GraphOne Boiler, Primary/Secondary with Two Zones Zone Circulator Water Piping and Controls Water Piping and Controls Water Piping and Controls Three Boilers, Primary/Secondary with Four Zones Zone Valves Special Applications Boiler in conjunction with a Chilled Water System Fuel Line Sizing GAS Supply Piping InstallationGAS Piping Feet PipeGAS Supply Piping Operation Gas Supply Piping Sediment TrapRecommended Vent CO² Settings Firing Gas Type Rate Main GAS Valve OperationApproved Materials for Exhaust Vent and Intake AIR Pipe Exhaust Vent / AIR Intake Pipe LocationExhaust Vent and Intake AIR Pipe Sizing Fitting Equivalent Length Table Fitting DescriptionExhaust Vent and AIR Intake Pipe Installation Vent Termination Kits Stock Description CodeVENTING, Inlet AIR and Condensate PI-T50 & PI-T80 Sidewall Venting with 2 Pipe 2 Vent Kit Venting with 3 Pipe Venting with 3 Pipe Concentric Vent Kit With 2 Pipe With 2 Pipe Concentric Vent KitCondensate Drain Installation Exhaust Tapping for Vent SampleBoiler Removal from Common Venting System Wiring ElectricalSequence of Operation Boiler Control Board Wiring Schematic Safety Interlocks Control FunctionsInstaller Menu Parameter Function Status Menu Description CodeSTART-UP Procedures Completing the InstallationFor Your Safety Read Before Operating Lighting and Operating ProceduresCHECK-OUT Procedure Troubleshooting Boiler ErrorBoiler Fault P125 Control Board Fault Codes Fault Code Description Corrective ActionWeekly with Boiler in USE MaintenanceGeneral with Boiler in USE Annually Before Start of Heating SeasonGAS Leaks Reset thermostats Important Make Boiler Dimensions & Ratings Boiler DimensionsPI-80/PI-140/PI-199 Dimensions Lbs Sch 40 PVCRepair Parts Repair Parts Appendix A. WHAT’S NEW with the P125 Control Board Advantages of the P125 Control BoardP125 Control Board Quick Reference P125 Control Board VS. WHA Control Board Comparison Figure A.2Comparative Control Board Sequence of OperationPeerless Pinnacle

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