Market Forge Industries M24G200A-4SP, M36G300A-4SP, M24G100A-4SP, M36G100A-4SP Table of Contents

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TABLE OF CONTENTS

INTRODUCTION

ii

TO THE KITCHEN MANAGER

ii

INTRODUCTION

ii

HOW TO USE THIS MANUAL

ii

THEORY OF OPERATION FOR GAS BOILER

ii

INSTALLATION INSTRUCTIONS (Gas Operated Boiler)

1-4

INSTALLING LEGS

1

LEVELING

1

LOWER DEFLECTOR PLATE

1

GAS SERVICE CONNECTIONS

2

ELECTRIC SERVICE CONNECTIONS

2

ISERVICE CONNECTIONS

3

INSTALLATION INSTRUCTIONS FOR THE LOWER DEFLECTOR ASSEMBLY

4

OPERATING INSTRUCTIONS

5-6

DAILY OPERATING PROCEDURE

5

DAILY SHUT DOWN AND CLEANING

5

LIGHTING INSTRUCTIONS, SPARK PILOT

6

ADJUSTMENTS

6

IF GAS PRESSURE IS LOW OR TOO HIGH

6

PRESSURE CONTROL SWITCH ADJUSTMENT

7

GENERAL TROUBLE-SHOOTING

8-9

TESTING PROCEDURE

10

WATER CONTROL BOARD TESTING PROCEDURE

10

ILLUSTRATED PARTS LIST

11-17

BOILER BASE CABINET (24”) PARTS LIST

11

PRESSURE SWITCH BOX WITHOUT COVER

12

CONTROL BOX ASSEMBLY WITH & WITHOUT COVER

13

PLUMBING SECTION

14

PARTS (200,000 BTU)

15

PARTS (Gas Train)

16

ELECTRICAL INFORMATION

18-19

WIRING DIAGRAM FOR NEW GENERATION BOILERS

18

WIRING SCHEMATIC FOR NEW GENERATION BOILERS

19

MAINTENANCE

20-21

CLEANING THE BOILER

20

REPLACEMENT PARTS

20

CLEANING INSTRUCTIONS

20

APPLICATION INSTRUCTIONS

22-23

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Contents GAS Operated Boiler Table of Contents To the Kitchen Manager Introduction HOW to USE this ManualIntroduction Theory of Operation for GAS BoilerGAS Operated Boilers Models Installation InstructionsInstalling Legs LevelingGAS Service Connections Electric Service ConnectionService Connections Gas Operated BoilersLower Deflector Assembly Operating Instructions First Check to be Sure ThatIf GAS Pressure is TOO High AdjustmentsIf GAS Pressure is LOW Setting the Boiler Control Pressure Switches Pressure Control Switch AdjustmentGeneral TROUBL-SHOOTING Trouble Possible Cause RemedyGeneral TROUBL-SHOOTING Testing Procedure Water Control Board Testing ProcedureIllustrated Parts List Item no Part DescriptionPressure Switch Box Control Box Assembly, with and without Cover Plumbing, Left Side Gas Boiler Front View Gas Boiler, 24, 200K Gas Train, 200K BTU Boiler Shown Gas Train, 200K Boiler Shown Electrical Information Electrical Information Cleaning Instructions MaintenanceCleaning the Boiler Maintenance Application Instructions General NotesDo not Reuse Container