Market Forge Industries M36G200A-4SP Maintenance, Cleaning the Boiler, Cleaning Instructions

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MAINTENANCE

CLEANING THE BOILER:

Market Forge recommends that the boiler be cleaned periodically due to impurities introduced through the water supply. All water supplies contain some mineral deposits and impurities, the degree varies with geographic loca- tion. Market Forge is recommending a cleaning schedule that will keep your equipment in proper, safe working order where water supplies are relatively pure. Because no water supply can be accurately compared with that of another, this section should not be regarded as fool proof. A stepped-up, more frequent cleaning schedule may be required when excessive impurities exist.

The Cleaning schedule should be performed two or more times per year as governed by the local water condi- tions. Market Forge recommends the use of its “cathodic descaler” to protect the inner boiler walls and components against rust, scale and lime deposits. The normal effectiveness of a descaler is one year.

The schedule for changing the “cathodic descaler” may be timed to the cleaning schedule or accelerated as noted above.

Market Forge qualified service agencies are available to establish a suitable schedule for TOTAL CONCEPT clean- ing and descaler replacement.

REPLACEMENT PARTS NEEDED TO COMPLETE THESE INSTRUCTIONS

NUMBER REQUIRED

PART NO.

1

Hand-hole Cover Gasket

08-4415

1

Set of Rubber & Brass Washers

90-0039

1

Probe Plate Gasket (Gas Only)

08-4413

1

Market Forge Cathodic Descaler (all boilers) new style

08-0049

1

Dynaseal Washer

10-1135

CLEANING INSTRUCTIONS:

1.Move the HEAT and POWER switch to their OFF positions.On electric models also turn off the electric power at the main switch. This will allow the boiler to empty.

WARNING: (ALL BOILERS ) DISCONNECT THE 115 VOLT POWER SUPPLY.

Fig. 1.

2.Remove the hand-hole cover as follows: (Refer to Fig. 1)

a)Remove pressure switch box at the plumbing union and move it out of the way.

b)With an open end wrench back off the hex-nut, counterclockwise, so only two threads are holding it. Then remove the pressure switch box and set aside.

c)With a blunt instrument, strike the hand-hole cover until its seal is broken.

d)Remove the hex-nut from the remaining two threads, slide off the washer and channel yoke do not allow the hand-hole cover to drop inside.

e) Remove the hand-hole cover by turning it so that it will pass through the opening. Remove the bolt and dynaseal. Discard the hand-hole gasket and dynaseal washer.

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Contents GAS Operated Boiler Table of Contents Theory of Operation for GAS Boiler Introduction HOW to USE this ManualIntroduction To the Kitchen ManagerLeveling Installation InstructionsInstalling Legs GAS Operated Boilers ModelsElectric Service Connection GAS Service ConnectionsGas Operated Boilers Service ConnectionsLower Deflector Assembly First Check to be Sure That Operating InstructionsIf GAS Pressure is TOO High AdjustmentsIf GAS Pressure is LOW Pressure Control Switch Adjustment Setting the Boiler Control Pressure SwitchesTrouble Possible Cause Remedy General TROUBL-SHOOTINGGeneral TROUBL-SHOOTING Water Control Board Testing Procedure Testing ProcedureItem no Part Description Illustrated Parts ListPressure Switch Box Control Box Assembly, with and without Cover Plumbing, Left Side Gas Boiler Front View Gas Boiler, 24, 200K Gas Train, 200K BTU Boiler Shown Gas Train, 200K Boiler Shown Electrical Information Electrical Information Cleaning Instructions MaintenanceCleaning the Boiler Maintenance General Notes Application InstructionsDo not Reuse Container