Market Forge Industries M36G300A-4SP, M24G100A-4SP, M24G200A-4SP, Gas Operated Boiler Maintenance

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MAINTENANCE

3. Clean rust, scale and lime deposits from the inside of the boiler with a wire brush.

DO NOT DAMAGE COPPER HEATING ELEMENTS - BRUSH LIGHTLY. WORK DEPOSITS TO REAR

CORNER AND REMOVE WITH PUTTY KNIFE.

4.After removing all debris, flush out with clean water through the hand-hole and drain .

5.Clean the hand-hole cover with a wire brush and wash. Be sure the areas that contact the gasket and dy- naseal are clean and smooth.

Fig. 2.

Fig. 3.

6.To protect against further scale and corrosion remove the old cathodic descaler. Install a New Market Forge

Cathodic Descaler. See fig. 2 or 3, page 43.

7. Without the use of gasket compound, re-install the handhole cover using a new gasket and dynaseal washer. A torque of approximately 50 in. lbs. is required to reset the hex nut. Reinstall the pressure switch box. Bring the boiler to operating pressure. If a leak appears, at the handhole cover, relieve the pressure in the boiler and retighten the hex nut.

8.Clean the water gauge glass as follows:

a)Move the heat and power switch to their off positions. This will allow the boiler to empty.

b)Unscrew the fittings from both valves and slide them toward the center of the guage glass. Push the

water gauge glass downward compressing the rubber washer in the lower valve allowing the glass to be removed.

c)Remove and discard the two rubber and brass washers. Slip off the two valve fittings and clean the wa- ter gauge glass.

d)Reassemble by reversing the above steps with new rubber and brass washers . (see fig. 4)

Fig. 4.

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Contents GAS Operated Boiler Table of Contents Introduction HOW to USE this Manual IntroductionTo the Kitchen Manager Theory of Operation for GAS BoilerInstallation Instructions Installing LegsGAS Operated Boilers Models LevelingGAS Service Connections Electric Service ConnectionService Connections Gas Operated BoilersLower Deflector Assembly Operating Instructions First Check to be Sure ThatAdjustments If GAS Pressure is LOWIf GAS Pressure is TOO High Setting the Boiler Control Pressure Switches Pressure Control Switch AdjustmentGeneral TROUBL-SHOOTING Trouble Possible Cause RemedyGeneral TROUBL-SHOOTING Testing Procedure Water Control Board Testing ProcedureIllustrated Parts List Item no Part DescriptionPressure Switch Box Control Box Assembly, with and without Cover Plumbing, Left Side Gas Boiler Front View Gas Boiler, 24, 200K Gas Train, 200K BTU Boiler Shown Gas Train, 200K Boiler Shown Electrical Information Electrical Information Maintenance Cleaning the BoilerCleaning Instructions Maintenance Application Instructions General NotesDo not Reuse Container