Lochinvar 260000, 45000 service manual Determine boiler location, Location of unit

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Installation & Service Manual

1Determine boiler location

Location of unit

1.Locate the appliance so that if water connections should leak, water damage will not occur. When such locations cannot be avoided, it is recommended that a suitable drain pan, adequately drained, be installed under the appliance. The pan must not restrict combustion air flow. Under no circumstances is the manufacturer to be held responsible for water damage in connection with this appliance, or any of its components.

2.The appliance must be installed indoors where it is protected from exposure to wind, rain and weather.

3.The appliance must be installed so that the ignition system components are protected from water (dripping, spraying, rain, etc.,) during appliance operation and service (circulator replacement, control replacement, etc.,).

4.Appliances located in a residential garage and in adjacent spaces that open to the garage and are not part of the living space of a dwelling unit must be installed so that all burners and burner ignition devices have a minimum clearance of not less than 18" (46cm) above the floor. The appliance must be located or protected so that it is not subject to physical damage by a moving vehicle.

5.DO NOT install this appliance in any location where gasoline or flammable vapors are likely to be present.

6.All units have been approved for alcove installation (an ALCOVE is a closet enclosure without a front door).

7.The appliance must not be installed on carpet.

8.All units have been approved for use on combustible surfaces.

9.Allow sufficient space for servicing pipe connections, pump and other auxiliary equipment, as well as the appliance.

NOTICE

Clearances from combustible construction

are noted on the appliance rating plate.

 

Recommended Service Clearances:

Left - 24”

Front - 24”

14"

TOP

6 " RIGHT

6 " REAR

18 "18 "

FRONTLEFT

Figure 1-1_Alcove Installation - Models 45,000 - 180,000 Btu/hr

Recommended Service Clearances:

Left - 24”

Front - 24”

29"

TOP

6 " RIGHT

6 " REAR

18 "18 "

FRONTLEFT

Figure 1-2_Alcove Installation - Models 215,000 - 260,000 Btu/hr

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Contents Models 45,000 260,000 Btu/hr Contents Please read before proceeding WarrantyCodes Ratings Solution Boiler =B=R RatingTemperature and pressure gauge Solution How it worksSolution How it works Solution How it works Location of unit Determine boiler location3Combustion Air Direct from Outside 6Combustion Air from Outside Single Opening Minimum Recommended Combustion AIR Supply to Equipment Room Venting Conventional Negative Draft Venting SystemVent Pipe Sizes Venting Less from Ridge From Parapet Wall Vertical Vent Termination ClearancesSidewall Venting Negative Draft Masonry Chimney InstallationVent Materials Fan Assisted Venting7Vent Damper and Vent Damper Terminal Block Automatic Vent DamperGas connections Gas Supply Gas Pressure TestGas Connection Gas Piping Install Piping to Control2Wrench Gas Manifold Pressure Adjustment Procedure4Gas Supply Pressure Checking Gas Supply PressureCombination Gas Valves Venting of Combination Gas ValvesTwo Stage Burner Control System Water Flow Switch if equipped Water connectionsRelief Valve Low Water Cutoff if equipped Typical Heating Boiler InstallationsMinimum Required Flow For Heating Boiler General Plumbing RulesPiping of the Boiler System System Temperature Rise ChartHeat Exchanger Pressure Drop Chart Water ConnectionsCirculator Pump Requirements Circulator Pump Specifications Primary/Secondary Boiler PipingCirculator Pump Operation Low Temperature Bypass Requirements Full Flow ApplicationBoiler Flow Rates Make UP Water Primary / Secondary PipingMake UP Water 6Multiple Boilers Zoned with Circulators From System Full System Flow8Single Boiler Full System Flow with Low Temperature Bypass Boiler Operating Temperature Control Terminal Strip WiringElectrical connections Auxiliary Device Connection to Terminal StripAMP Draw Data Temperature AdjustmentMaximum Set Point Determination Maximum SET Point DeterminationOutdoor Air Temperature Sensor Wiring of Remote SensorsInstallation of Remote Sensors Additional Temperature Controls Outdoor Air Reset Option7Blocked Vent Switch Location Blocked Vent and Flame Roll-Out / Flame Interlock SwitchStart-up Pre-start ChecklistInitial Start-up Lighting Instructions for Spark Ignition Pilot ModelsSafety Shutoff Test for Spark Ignition Pilot System Operating InstructionsTo Turn Off Gas to Appliance Freeze Protection Intermittent Pilot Spark Ignition SystemWater Treatment Ignition and Control TimingsService technician Maintenance Maintenance and annual startupOwner maintenance See the User’s Information Manual for instructionsMaintenance Check Relief Valve Check Expansion TankCheck Control Settings Check All WiringHeat Exchanger / Burner Access Perform Start-up and ChecksBreathing Fresh air Inspection and CleaningInspection of Heat Exchanger Waterways Review with ownerGas Train and Controls Water Circulating PumpTroubleshooting Guide M9 Solution Boilers TroubleshootingSchematic Diagram M9 Unit DiagramsWiring Diagram M9 Unit 45,000 260,000 Btu/hr Models 45,000 260,000 Btu/hr Models