Bradford-White Corp BRHHV, BRHHH warranty Burner, Filter, Modulating Gas Valve

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Figure 28. Gas Trains.

The gas and electric controls on the appliance are engineered for long life and dependable operation, but the safety of the equipment depends on their proper functioning. It is strongly recommended that a qualified service technician inspect the basic items listed below every year.

a.Ignition control

b.Water temperature control

c.Automatic gas valve

d.Pressure switches

e.Blower

f.Mixing control

7.2.1Burner

Check the burner for debris. Remove the fan assembly to access the burner. Remove the 6 nuts, which hold the burner in place. Pull burner up and out. Clean burner, if necessary, by blowing compressed air from the outside of the burner into the center of the burner, and wipe the inside of the burner clean with glass cleaner. A dirty burner may be an indication

of improper combustion or dirty combustion air. Determine the cause, and correct. Always replace the burner gasket when replacing the burner.

7.2.2Filter

The filter used in the Brute Magnum is washable with an 83% arrestance. Since the filter is washable, it will only need replacement in very rare cases. If filter replacement is needed, it should only be replaced with

factory parts. To access the filter, remove the unit’s front panel. Disengage latch on top of filter box and remove the filter box cover. Inspect the air filter. If there is debris on the air filter, remove it from the filter box, and wash it with mild soap and water. Ensure that the filter is completely dry before re-installing, in reverse order.

7.2.3Modulating Gas Valve

The modulating gas valve consists of a valve body and a pressure regulating electro-hydraulic actuator. It provides the air/gas ratio control for the unit. It is designed to operate with supply pressures of 4-13 inches w.c. (1.0 to 3.2 kPa).

To remove the valve actuator, shut off 120-volt power and the gas shutoff valve. Remove the front panel from the unit. Label the four pressure tubes that are connected to the valve actuator, to ensure that they will be replaced correctly and disconnect them from the actuator. Remove the four tubes from the barb connectors. Disconnect the 120-volt wires from the actuator. Remove the valve actuator by taking out the four screws, and pulling the actuator out. Re- install in reverse order. Turn on gas shutoff valve and 120 volt power and check appliance operation and tightness of gas valve connections.

The gas valve body will rarely have to be

removed. If there is a valve problem, and it has been determined the actuator is working properly, the gas valve body may need to be replaced. To remove the gas valve body, shut off 120-volt power and the gas

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Contents Βρυτε Μαγνυμ Βραδφορδ Ωηιτε Χορπ Table of Contents MaintenanceTroubleshooting Replacement PartsList of Tables List of FiguresGeneral Information IntroductionModel Identification Model DesignationDimensions WarrantyLocating the Appliance Inches 91cm horizontally Venting and Combustion AIR Combustion AirCombustion Air From Room Intake Combustion AirLocating Vent & Combustion Air Terminals VentingHorizontal Vent Terminal Combustion Air and Vent Through Side Wall Installation of Carbon Monoxide Detectors From Massachusetts Rules and Regulations 248 CMRCommon Vent Test Boilers Side Wall Combustion Air TerminalVertical Vent Terminal Vertical Combustion Air TerminalGAS Supply and Piping Distance from Gas Meter or Last Stage Regulator4A.1 Heating System Piping Hot Supply Connections Boiler Water Connections Brute Magnum Boiler4A.2 Cold Water Make-Up Boiler Water Connections Brute Magnum Water Heater 4A.3 Freeze Protection Boiler4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water Heater4B.3 Water Flow Requirements Water Heater Hydronic Piping Multiple BoilersHydronic Piping Multiple Boilers Alternate Hydronic Piping One Boiler, Multi-Temperature System 4B.4 Combined Water potable Heating and Space HeatingHeater or in the pipes in the system. When water 4B.5 Freeze Protection Water HeaterWater Heater Piping One Heater, One Tank Water Heater Piping Multiple Heaters, One Tank Water Heater Piping One Heater, Multiple Tanks Water Heater Piping Multiple Heaters, Multiple Tanks Main Power Temperature Control BoilerTemperature Control Water Heater Electrical ConnectionsTemperature Control Features Internal Water Heater Temperature ControlTemperature Setpoint Differential SettingOffset Throttling RangeMinimum Output Setting Integration ConstantMixing System and Control Control Parameter Possible InterferenceWiring Diagrams External Control ConnectionsWiring Diagram, Size 1200, Standard and Codes a and F Βρυτε Μαγνυμ Wiring Diagram, Size 1200, Code B Wiring Diagram, Sizes 1600, 2000 and 2400, Code B Wiring Schematic, Model 1200, Standard and Codes a and F Wiring Schematic, Model 1200, Code B Operating Instructions Operating the Burner and Set UpFilling the Boiler System Gas/Air Test Panel Maintenance System MaintenanceAppliance Maintenance Component Description Shutting Down the Brute MagnumGas Trains Filter BurnerModulating Gas Valve Safety Gas Valve Manual Reset High Limit ControlAuto Reset Temperature Limit Mixing ControlIgnitor / Flame Sensor Assembly Flow SwitchMixing Actuator Ignition ControlTroubleshooting Motorized Safety ValveGas Pressure Switches Sequence of OperationResolving Lockouts Delayed Ignition Possible CausesShort Cycling Boiler Short Cycling Water Heater Replacement PartsHigh Gas Consumption Parts List Combustion Components See FigureElectrical Components See Figure Jacket See Figure Combustion Components Gas Train/Combustion Air Components Gas Train Components Electrical Components Heat Exchanger / Water Path Components Heat Exchanger / Water Path Components Jacket Components Litho in U.S.A. Bradford White 1102 Document