Bradford-White Corp BRHHH, BRHHV warranty General Information, Introduction, Model Identification

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Section 1

GENERAL INFORMATION

USING THIS MANUAL – Because the Brute Magnum Boilers and Brute Magnum Water Heaters are identical appliances, with the exception of materials of manufacture, labels and ultimate use application, this manual provides information for the proper installation, operation and maintenance of both products. Where differences exist between the application of the appliances and their operation, the sections pertinent to only one appliance or the other will be so identified.

WARNING

The Brute Magnum hydronic, boiler or water heater must be installed in accordance with the procedures detailed in this manual, or the Bradford White warranty will be voided. The installation must conform to the requirements of the local jurisdiction having authority, and, in the United States, to the latest edition of the National Fuel Gas Code, ANSI Z223.1/NFPA54. In Canada, the installation must conform to the latest edition of CSA B149.1 Natural Gas and Propane Gas Installation Code, and/

or local codes. Where required by the authority having jurisdiction, the installation of Brute Magnum boilers must conform to the Standard for Controls and Safety Devices for Automatically Fired Boilers, ANSI/ASME CSD-1. Any modifications to the boiler, its gas controls, or wiring may void the warranty.

If field conditions require modifications, consult the factory representative before initiating such modifications.

1.1Introduction

This manual provides information necessary

for the installation, operation, and maintenance of Bradford White Brute Magnum (copper tube or cupronickel tubes) appliances. Read it carefully before installation.

All application and installation procedures should be reviewed completely before proceeding with the installation. Consult the Bradford White factory, or local factory representative, with any problems or questions regarding this equipment. Experience has shown that most operating problems are caused by

improper installation.

The Brute Magnum appliance is protected against over pressurization. A pressure relief valve is fitted to all appliances. It is installed inside the jacket, at the water outlet of the unit. (See Sections 4A and 4B for instructions on how to install a relief valve outlet.)

IMPORTANT: The inlet gas pressure to the appliance must not exceed 13" W.C. (3.2kPa).

All installations must be made in accordance with 1) American National Standard Z223.1/NFPA54- Latest Edition “National Fuel Gas Code” or 2) CSA B149.1 “Natural Gas and Propane Installation Code” and with the requirement of the local utility or other authorities having jurisdiction. Such applicable requirements take precedence over the general instructions contained herein.

All electrical wiring is to be done in accordance with the local codes, or in the absence of local codes, with: 1) The National Electrical Code ANSI/NFPA No. 70-latest Edition, or 2) CSA STD. C22.1 “Canadian Electrical Code - Part 1”. This appliance must be electrically grounded in accordance with these codes.

1.2Model Identification

Consult the rating plate on the unit. The

following information describes the model number structure.

(1-3) Model Series Designation

B R H = Brute Magnum mid-sized commercial

(3)Model Efficiency

H = High Efficiency (condensing)

(4)Usage

H = Hydronic

V = Volume Water

(5-8) Size

1 2 0 0 = 1,200,000 BTU/hr input

1 6 0 0 = 1,600,000 BTU/hr input

2 0 0 0 = 2,000,000 BTU/hr input

2 4 0 0 = 2,400,000 BTU/hr input

(9)Fuel

N = Natural Gas

P = Liquid Propane

(10)Altitude

A = Universal Altitude (0' – 10,000') (0m – 3050m)

(11)Location I = Indoor

(12)Firing Mode

F = Modulating

1 2 3 4 B R H H

SERIES

R H H

5

 

6

7

8

9

 

 

 

 

 

 

 

0

0

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

USAGE

 

 

SIZE

 

 

H

 

1

2

0

0

 

V

 

1

6

0

0

 

 

 

 

 

2

0

0

0

 

 

 

 

 

2

4

0

0

Model Designation

 

10

11

 

12

 

 

13

 

14

 

15

 

16

 

 

 

17

 

 

 

 

 

 

A

 

 

 

I

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

FUEL

 

 

ALTITUDE

 

LOCATION

 

FIRING

 

REVISION

 

 

HEAT

 

OPTIONS

 

 

PUMP

 

N

 

 

 

A

 

 

I

 

MODE

 

1

 

 

EXCHANGER

 

 

X

N

 

P

 

 

 

 

 

 

 

 

 

 

 

F

 

2

 

 

 

E

 

 

A

H

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

B

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

F

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

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Contents Βρυτε Μαγνυμ Βραδφορδ Ωηιτε Χορπ Maintenance Table of ContentsTroubleshooting Replacement PartsList of Figures List of TablesIntroduction General InformationModel Identification Model DesignationLocating the Appliance WarrantyDimensions Inches 91cm horizontally Combustion Air Venting and Combustion AIRCombustion Air From Room Intake Combustion AirHorizontal Vent Terminal VentingLocating Vent & Combustion Air Terminals Combustion Air and Vent Through Side Wall From Massachusetts Rules and Regulations 248 CMR Installation of Carbon Monoxide DetectorsSide Wall Combustion Air Terminal Common Vent Test BoilersVertical Vent Terminal Vertical Combustion Air TerminalDistance from Gas Meter or Last Stage Regulator GAS Supply and Piping4A.2 Cold Water Make-Up Boiler Water Connections Brute Magnum Boiler4A.1 Heating System Piping Hot Supply Connections Boiler 4A.3 Freeze Protection Boiler Water Connections Brute Magnum Water Heater4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water HeaterHydronic Piping Multiple Boilers 4B.3 Water Flow Requirements Water HeaterHydronic Piping Multiple Boilers Alternate 4B.4 Combined Water potable Heating and Space Heating Hydronic Piping One Boiler, Multi-Temperature System4B.5 Freeze Protection Water Heater Heater or in the pipes in the system. When waterWater Heater Piping One Heater, One Tank Water Heater Piping Multiple Heaters, One Tank Water Heater Piping One Heater, Multiple Tanks Water Heater Piping Multiple Heaters, Multiple Tanks Temperature Control Boiler Main PowerTemperature Control Water Heater Electrical ConnectionsInternal Water Heater Temperature Control Temperature Control FeaturesTemperature Setpoint Differential SettingThrottling Range OffsetIntegration Constant Minimum Output SettingControl Parameter Possible Interference Mixing System and ControlExternal Control Connections Wiring DiagramsWiring Diagram, Size 1200, Standard and Codes a and F Βρυτε Μαγνυμ Wiring Diagram, Size 1200, Code B Wiring Diagram, Sizes 1600, 2000 and 2400, Code B Wiring Schematic, Model 1200, Standard and Codes a and F Wiring Schematic, Model 1200, Code B Filling the Boiler System Operating the Burner and Set UpOperating Instructions Gas/Air Test Panel System Maintenance MaintenanceAppliance Maintenance Component Description Shutting Down the Brute MagnumGas Trains Modulating Gas Valve BurnerFilter Manual Reset High Limit Control Safety Gas ValveAuto Reset Temperature Limit Mixing ControlFlow Switch Ignitor / Flame Sensor AssemblyMixing Actuator Ignition ControlMotorized Safety Valve TroubleshootingGas Pressure Switches Sequence of OperationShort Cycling Boiler Delayed Ignition Possible CausesResolving Lockouts High Gas Consumption Replacement PartsShort Cycling Water Heater Combustion Components See Figure Parts ListElectrical Components See Figure Jacket See Figure Combustion Components Gas Train/Combustion Air Components Gas Train Components Electrical Components Heat Exchanger / Water Path Components Heat Exchanger / Water Path Components Jacket Components Litho in U.S.A. Bradford White 1102 Document