Bradford-White Corp BRHHH, BRHHV warranty Venting, Locating Vent & Combustion Air Terminals

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Term

Description

Pipe

Single-wall galvanized steel pipe, 24 gauge

 

minimum (sized per section 1.9)

Joint

Permanent duct tape or aluminum tape

Sealing

 

Insulation

Not required, but recommended R5 insulation

 

for cold installations (consult American Society

 

of Heating, Refrigerating, and Air Conditioning

 

Engineers (ASHRAE) handbook

Table 4. Required Combustion Air Piping Material.

In addition to air needed for combustion, air shall also be supplied for ventilation, including all air required for comfort and proper working conditions for personnel. The Brute Magnum loses less than 1 percent of its input rating to the room, but other heat sources may be present.

2.2Venting

The Brute Magnum is a Category IV appliance

and must be installed with a stainless steel venting system that complies with the UL 1738 Standard (see Table 5). It must be installed per this installation manual and the venting system manufacturer’s Installation Instructions. The unit’s vent can terminate through the roof, or through an outside wall. It can be installed through walls that are from 3" (7.6cm) to 12" (30cm) in thickness.

See Table 2 to select the appropriate vent pipe diameter. The vent pipe must be pitch upward, toward the vent terminal, so that condensate will run back to the Brute Magnum, to drain. Route the vent pipe to the heater as directly as possible. Seal all joints and provide adequate hangers as required in the venting system manufacturer’s Installation Instructions. Horizontal portions of the venting system must be supported to prevent sagging and may not have any low sections that could trap condensate. The unit must not support the weight of the vent pipe. Horizontal runs must slope upwards not less than ¼ inch per foot (21mm/m) from the unit to the vent terminal. Up to five elbows can be used with the 50 feet (15.2m) of pipe. Subtract 10 allowable linear feet for every additional elbow used.

IMPORTANT NOTE ABOUT COMMON VENTING:

A single vent that is shared by multiple Brute Magnum units MUST be engineered by a competent venting specialist, and involves the selection of draft inducing equipment, hardware and controls to properly balance flue gas pressures. Do not common vent

Brute Magnum units unless the vent system meets this requirement. Brute Magnum units are never permitted to share a vent with Category I appliances.

A condensate drain is built into the Brute Magnum. A pressure switch monitors the condensate drain pan, and will trip if the condensate level gets too high. This will prevent the Brute Magnum from firing if there is a blockage or overflow.

Connect a clear plastic tube, minimum 3/8" diameter, between the drain connection and a floor drain (or condensate pump if a floor drain is not accessible).

Caution

Condensate is mildly acidic, and may harm some floor drains and/or pipes, particularly those that are metal. Ensure that the drain, drainpipe, and anything that will come in contact with the condensate can withstand the acidity, or neutralize the condensate before disposal. Damage caused by failure to install a neutralizer kit or to adequately treat condensate will not be the manufacturer’s responsibility.

A neutralizer kit is available from Bradford White. The kit includes a condensate pump.

The condensate tray must be primed before starting the unit. Fill the tray with water through the exhaust vent connection on the back of the unit. Continue filling until water flows out of the condensate drain port. This prevents the flue gases from escaping through the condensate drain. The condensate drain must be installed so as to prevent accumulation of condensate. When a condensate pump is not used, the tubing must continuously slope downward (except for the trap loop) toward the drain with no spiraling.

Consult local codes for disposal method.

Term

 

Description

Venting

 

Sealed stainless steel

 

 

system certified to UL1738.

Insulation

 

Not required, but recommended R5

 

 

insulation with protective cover for cold

 

 

installations (consult American Society of

 

 

Heating, Refrigerating, and Air Conditioning

 

 

Engineers (ASHRAE) handbook)

 

Table 5. Required Venting Material.

2.3Locating Vent & Combustion Air Terminals

2.3.1 Horizontal Vent Terminal

The appropriate side wall vent hood must be used, and is listed in the installation and operation manual. The terminal provides a means of installing the vent piping through the building wall, and must be located in accordance with ANSI Z223.1/NFPA 54 and applicable local codes. In Canada, the installation must be in accordance with CSA B149.1 or .2 and local applicable codes. Consider the following when installing the terminal:

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Contents Βρυτε Μαγνυμ Βραδφορδ Ωηιτε Χορπ Maintenance Table of ContentsTroubleshooting Replacement PartsList of Figures List of TablesIntroduction General InformationModel Identification Model DesignationWarranty DimensionsLocating the Appliance Inches 91cm horizontally Combustion Air Venting and Combustion AIRCombustion Air From Room Intake Combustion AirVenting Locating Vent & Combustion Air TerminalsHorizontal Vent Terminal Combustion Air and Vent Through Side Wall From Massachusetts Rules and Regulations 248 CMR Installation of Carbon Monoxide DetectorsSide Wall Combustion Air Terminal Common Vent Test BoilersVertical Vent Terminal Vertical Combustion Air TerminalDistance from Gas Meter or Last Stage Regulator GAS Supply and PipingWater Connections Brute Magnum Boiler 4A.1 Heating System Piping Hot Supply Connections Boiler4A.2 Cold Water Make-Up Boiler 4A.3 Freeze Protection Boiler Water Connections Brute Magnum Water Heater4B.1 Water System Piping Water Heater 4B.2 Hot Water Supply Piping Water HeaterHydronic Piping Multiple Boilers 4B.3 Water Flow Requirements Water HeaterHydronic Piping Multiple Boilers Alternate 4B.4 Combined Water potable Heating and Space Heating Hydronic Piping One Boiler, Multi-Temperature System4B.5 Freeze Protection Water Heater Heater or in the pipes in the system. When waterWater Heater Piping One Heater, One Tank Water Heater Piping Multiple Heaters, One Tank Water Heater Piping One Heater, Multiple Tanks Water Heater Piping Multiple Heaters, Multiple Tanks Temperature Control Boiler Main PowerTemperature Control Water Heater Electrical ConnectionsInternal Water Heater Temperature Control Temperature Control FeaturesTemperature Setpoint Differential SettingThrottling Range OffsetIntegration Constant Minimum Output SettingControl Parameter Possible Interference Mixing System and ControlExternal Control Connections Wiring DiagramsWiring Diagram, Size 1200, Standard and Codes a and F Βρυτε Μαγνυμ Wiring Diagram, Size 1200, Code B Wiring Diagram, Sizes 1600, 2000 and 2400, Code B Wiring Schematic, Model 1200, Standard and Codes a and F Wiring Schematic, Model 1200, Code B Operating the Burner and Set Up Operating InstructionsFilling the Boiler System Gas/Air Test Panel System Maintenance MaintenanceAppliance Maintenance Component Description Shutting Down the Brute MagnumGas Trains Burner FilterModulating Gas Valve Manual Reset High Limit Control Safety Gas ValveAuto Reset Temperature Limit Mixing ControlFlow Switch Ignitor / Flame Sensor AssemblyMixing Actuator Ignition ControlMotorized Safety Valve TroubleshootingGas Pressure Switches Sequence of OperationDelayed Ignition Possible Causes Resolving LockoutsShort Cycling Boiler Replacement Parts Short Cycling Water HeaterHigh Gas Consumption Combustion Components See Figure Parts ListElectrical Components See Figure Jacket See Figure Combustion Components Gas Train/Combustion Air Components Gas Train Components Electrical Components Heat Exchanger / Water Path Components Heat Exchanger / Water Path Components Jacket Components Litho in U.S.A. Bradford White 1102 Document