Burnham FM01FD00B manual Section II Cast Iron Block Assembly Instructions

Page 17

SECTION II - CAST IRON BLOCK ASSEMBLY INSTRUCTIONS

(Knockdown Boilers)

NOTE: Only factory packaged and firetested units are eligible to bear the UL listing mark.

A.FACTORY ASSEMBLED SECTIONS - The assemblage should be set in the proper location as

outlined in Section I. Lifting arrangement and weights are given in Figures 4a and 4b.

Number of

Lifting

Lift Locations

Weight

 

 

Sections

(lbs)

Hooks 1 & 2

Hooks 3 & 4

 

 

 

 

 

4

1875

Front

Rear

5

2321

Front

Rear

 

 

 

 

6

2767

Front

Rear

7

3213

Front

Rear

 

 

 

 

8

3659

Front

Rear

9

4105

Section 2

Rear

 

 

 

 

10

4551

Section 2

Section 9

11

4997

Section 3

Section 10

 

 

 

 

12

5443

Section 3

Section 10

 

 

 

 

Figure 4a: Lifting Instructions - Limited to 4 thru 12 Section Block Assembly (No Steel Base)

1.Do not Tilt. Exercise caution when lifting to avoid damage.

2.This boiler can be lifted by fork truck. Do not truck from front.

Optional Steel Shipping Base - 4 thru 12 Section Block

 

Length

Width

Height

Approx.

Approx.

Number of

Center of

Shipping

A

B

C

Sections

Gravity

Weight

(Inch)

(Inch)

(Inch)

 

D (Inch)

(Lbs.)

 

 

 

 

4

51½

48

61½

23¼

2068

5

57½

48

61½

26¼

2546

6

63½

48

61½

29¼

3009

 

 

 

 

 

 

7

69¾

48

61½

32½

3488

 

 

 

 

 

 

8

76

48

61½

35½

3952

9

82

48

61½

38½

4415

10

94¼

48

61½`

44½

4896

11

100½

48

61½

47¾

5360

12

106½

48

61½

50¾

5838

Standard Steel Shipping Base - 13 thru 18 Section Block

 

Length

Width

Height

Approx.

Approx.

Number of

Center of

Shipping

A

B

C

Sections

Gravity

Weight

(Inch)

(Inch)

(Inch)

 

D (Inch)

(Lbs.)

 

 

 

 

13

112½

48

61½

53¾

6301

14

118¾

48½

63½

57

6805

15

125

48½

63½

60

7270

16

131

48½

63½

63

7734

17

137

48½

63½

66

8199

18

143¼

48½

63½

69¼

8663

3.When lifting from rear, forks must extend from beyond center of gravity and second skid cross bar.

4.When lifting from side, forks must extend to opposite skid rail and straddle center of gravity.

5.Cablespreader is to prevent casting damage. Spreader width should equal B (width of skid) +12”. Adjust cable lengths to lift at approximate center of gravity per chart.

Figure 4b: Lifting Instructions - 4 thru 18 Section Block Assembly w/Steel Base

17

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Contents Price $5.00 101786-01R5-11/10Ialcastiron.com Parts Cartons Castings Shipped Loose Field AssemblyKnockdown Boiler Equipment Check List On Bar Number Carton Qty. Req’d. Per Boiler Size Important Information Page Page Table of Contents Section VII Burner Specifications Section VI Service InstructionsSection Viii Repair Parts Rear CoverDimensional Information Section I General Information Table I Dimensional InformationCombustion Table II Ratings/Data Model MPC BoilersSection I General Information Table III Recommended Rear Service ClearanceBoiler Foundation MPC with Rear Outlet Vent Faulty Boiler Burner Operation Section II Cast Iron Block Assembly Instructions Hydrostatic Test Manual or Hydraulic Draw-up Section Assembly Vertical Bracing of Rear Section Page MPC4 DRAW-UP Page Section III Boiler Assembly Instructions Knockdown Boiler Section III Boiler Assembly Instructions KD Boiler Page Table VII Modular Return Water Mixing Tube Rwmt RC Return Water Mixing Tube RC Assembly and Installation Hand Form Support Channel Bracket Table Viii Frame/Bracket Mounting Locations Secure Brackets to Horizontal ChannelRear Section Horizontal Channel Assembly w/Mounting Hardware Mount Rear Section Horizontal Channel to Block Assembly Attachment of Lower Rear Section Bracket to Casting Leg Page Lower Tie Bar Installation Heat Exchanger Insulation One Piece and Modular Wrappers Internal Wiring Harness Components Page Internal Wiring Harness Components Install Protective Edging ‘B’ ‘C’ ‘D’ Table IX Internal Wiring Harness AdjustmentPage Table X Jacket Top Corner / Intermediate Panel Arrangement StepInstall Top Corner / Intermediate Panels Jacket Split Rear Panel Detail Table XI Jacket Top Panel Arrangement Installing Jacket Top Panels Viewed From FrontInstall Jacket Top Panels Viewed From Rear Avoid Breathing Fiber Particulates and Dust Install 2nd Pass Flueway Baffles Secure Burner Swing Door for Tight Perimeter Seal Beckett ‘CG’ Series Burner Adapter Plate Power Flame ‘JR’ Series Burner Adapter PlateBeckett ‘CF’ Series Burner Adapter Plate Purpose of Tappings in Supply Manifold Install Standard Trim Operating Control Install Probe Low Water Cut Off Install Low Fire Hold Control MPC4 & MPC5 Install Jacket Panels for Optional Burner Swing Door Cover Packaged Boiler Shipping Information Section IV Installation InstructionsRecommended MPC Minimum Piping Single Boiler Application Recommended MPC Minimum Piping Multiple Boiler Application Alternate MPC Minimum Piping Single Boiler Application Alternate MPC Minimum Piping Multiple Boiler Application Parallel Piping Conversion Discharge Piping for Pressure Relief Valve Section V Operating Instructions Test Controls Frequent Water Addition Section VI Service Instructions Maintenance of LOW Water Cutoff Devices Operation Fuel Valves Combustion Safety ControlsFrequency Accomplished by Remarks Table XII Recommended Periodic Testing Check List Table XIIIb Beckett Gas Burner Specifications Section VII Burner SpecificationsTable XIVb Power Flame Gas Burner Specifications Table XIVa Power Flame #2 Oil Burner Specifications500 C1-GO-10 16 / Closed Section Viii Repair Parts Repair Parts Cast Iron Section Assembly MPC Common Bare Boiler Components Repair Parts Common Bare Boiler Components MPC Common Bare Boiler Components Oil Burner Repair Parts Common Bare Boiler ComponentsGas Burner Oil, Gas, Gas/Oil Combo BurnerMPC Front & Center Section Frame Rail Assembly Repair Parts Front & Center Section Frame Rail Assembly MPC Rear Section Frame Rail Assembly Repair Parts Rear Section Frame Rail Assembly MPC Return Water Mixing Tube RC Assembly Required Repair Parts Return Water Mixing Tube RC AssemblyMPC Heat Exchanger Insulation Wrapper Repair Parts Heat Exchanger Insulation Wrapper MPC Internal Wiring Harness Components Repair Parts Internal Wiring Harness Components MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC 2nd and 3rd Pass Flueway Baffles Repair Parts MPC 2ND and 3RD Pass Flueway Baffles Page Description 100 Optional Working Pressure Trim 101102 Repair Parts Common Optional Controls Appendix a Figures Description 106 Appendix B Tables Limited Warranty

FM01FD00B specifications

The Burnham FM01FD00B is a remarkable heating solution that combines efficiency, reliability, and advanced technology to meet the demands of modern homes and commercial spaces. Standing out in the crowded market of heating systems, the FM01FD00B is designed for those who prioritize both performance and energy savings.

One of the most significant features of the Burnham FM01FD00B is its advanced combustion technology. The system utilizes a high-efficiency burner that maximizes fuel usage, resulting in lower operating costs and reduced environmental impact. The unit is engineered to provide consistent heat distribution, ensuring that every corner of a room reaches a comfortable temperature quickly and effectively.

In addition to its efficient burning capabilities, the FM01FD00B is compatible with multiple heating mediums, allowing it to adapt to various fuel types, including natural gas and propane. This versatility makes it an excellent choice for homeowners looking for flexible heating options that can cater to their specific needs.

The FM01FD00B also comes equipped with a state-of-the-art control system that offers precise temperature management. Users can easily program their desired heating schedule, ensuring optimal comfort at all times. The intuitive interface allows for easy adjustments, making it simple to maintain a cozy environment whether at home or away.

Another key characteristic is the unit's robust construction. Built with high-quality materials, the Burnham FM01FD00B is designed to withstand harsh conditions and provide lasting performance. The durable exterior is resistant to corrosion, further enhancing its longevity and reliability.

Moreover, the system features built-in safety mechanisms that protect against overheating and other potential hazards, ensuring peace of mind for users. This focus on safety extends to its low emissions, making it an eco-friendly choice for those looking to reduce their carbon footprint.

In conclusion, the Burnham FM01FD00B is a high-efficiency heating solution that excels in performance, adaptability, and safety. Its advanced technologies, robust construction, and user-friendly features make it an ideal choice for anyone seeking a dependable and efficient heating system for their home or business. Whether you prioritize energy savings, reliability, or comfort, the FM01FD00B stands out as a top contender in the heating market.
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