Burnham FM01FD00B manual

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WARNING

Appliance materials of construction, products of combustion and the fuel contain alumina, silica, heavy metals, carbon monoxide, nitrogen oxides, aldehydes and/or other toxic or harmful substances which can cause death or serious injury and which are known to the state of California to cause cancer, birth defects and other reproductive harm. Always use proper safety clothing, respirators and equipment when servicing or working nearby the appliance.

This boiler contains very hot water under high pressure. Do not unscrew any pipe fittings nor attempt to disconnect any components of this boiler without positively assuring the water is cool and has no pressure. Always wear protective clothing and equipment when installing, starting up or servicing this boiler to prevent scald injuries. Do not rely on the pressure and temperature gauges to determine the temperature and pressure of the boiler. This boiler contains components which become very hot when the boiler is operating. Do not touch any components unless they are cool.

This appliance must be properly vented and connected to an approved vent system in good condition. Do not operate boiler with the absence of an approved vent system.

This boiler needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

The interior of the venting and air intake systems must be inspected and cleaned before the start of the heating season and should be inspected periodically throughout the heating season for any obstructions. Clean and unobstructed venting and air intake systems are necessary to allow noxious fumes that could cause injury or loss of life to vent safely and will contribute toward maintaining the boiler’s efficiency.

This boiler is supplied with controls which may cause the boiler to shut down and not re-start without service. If damage due to frozen pipes is a possibility, the heating system should not be left unattended in cold weather; or appropriate safeguards and alarms should be installed on the heating system to prevent damage if the boiler is inoperative.

This boiler is designed to burn No. 2 fuel oil only. Do not use gasoline, crankcase drainings, or any oil containing gasoline. Never burn garbage or paper in this boiler. Do not convert to any solid fuel (i.e. wood, coal). Do not convert to any gaseous fuel (i.e. natural gas, LP). All flammable debris, rags, paper, wood scraps, etc., should be kept clear of the boiler at all times. Keep the boiler area clean and free of fire hazards.

Always keep the oil supply valve shut off if the burner is shut down for an extended period of time.

Probe and float type low water cutoff devices require annual inspection and maintenance. Refer to instructions in Section VI, Paragraph C for inspection and cleaning instructions.

NOTICE

Model MPC cast iron boilers are designed, built, marked and tested in accordance with the ASME Boiler and Pressure Vessel Code, Section IV, Heating Boilers. An ASME Data Label is factory applied to each MPC jacket, which indicates the boiler Maximum Allowable Working Pressure (MAWP). Each cast iron section is permanently marked with the MAWP listed on the boiler’s ASME Data Label. This value for the MPC is as follows:

MAWP, Water (USA and Canada) - 80 PSI

It is common and acceptable practice to install these boilers in lower pressure systems, below the boiler MAWP. Therefore, Burnham offers safety relief valves set at or below the MAWP of the boiler. See Page 12 for available safety relief valve set pressures.

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Contents Ialcastiron.com 101786-01R5-11/10Price $5.00 Knockdown Boiler Equipment Check List Castings Shipped Loose Field AssemblyParts Cartons On Bar Number Carton Qty. Req’d. Per Boiler Size Important Information Page Page Table of Contents Rear Cover Section VI Service InstructionsSection VII Burner Specifications Section Viii Repair PartsDimensional Information Section I General Information Table I Dimensional InformationCombustion Table II Ratings/Data Model MPC BoilersSection I General Information Table III Recommended Rear Service ClearanceBoiler Foundation MPC with Rear Outlet Vent Faulty Boiler Burner Operation Section II Cast Iron Block Assembly Instructions Hydrostatic Test Manual or Hydraulic Draw-up Section Assembly Vertical Bracing of Rear Section Page MPC4 DRAW-UP Page Section III Boiler Assembly Instructions Knockdown Boiler Section III Boiler Assembly Instructions KD Boiler Page Table VII Modular Return Water Mixing Tube Rwmt RC Return Water Mixing Tube RC Assembly and Installation Hand Form Support Channel Bracket Table Viii Frame/Bracket Mounting Locations Secure Brackets to Horizontal ChannelRear Section Horizontal Channel Assembly w/Mounting Hardware Mount Rear Section Horizontal Channel to Block Assembly Attachment of Lower Rear Section Bracket to Casting Leg Page Lower Tie Bar Installation Heat Exchanger Insulation One Piece and Modular Wrappers Internal Wiring Harness Components Page Internal Wiring Harness Components Install Protective Edging ‘B’ ‘C’ ‘D’ Table IX Internal Wiring Harness AdjustmentPage Table X Jacket Top Corner / Intermediate Panel Arrangement StepInstall Top Corner / Intermediate Panels Jacket Split Rear Panel Detail Table XI Jacket Top Panel Arrangement Installing Jacket Top Panels Viewed From FrontInstall Jacket Top Panels Viewed From Rear Avoid Breathing Fiber Particulates and Dust Install 2nd Pass Flueway Baffles Secure Burner Swing Door for Tight Perimeter Seal Beckett ‘CF’ Series Burner Adapter Plate Power Flame ‘JR’ Series Burner Adapter PlateBeckett ‘CG’ Series Burner Adapter Plate Purpose of Tappings in Supply Manifold Install Standard Trim Operating Control Install Probe Low Water Cut Off Install Low Fire Hold Control MPC4 & MPC5 Install Jacket Panels for Optional Burner Swing Door Cover Packaged Boiler Shipping Information Section IV Installation InstructionsRecommended MPC Minimum Piping Single Boiler Application Recommended MPC Minimum Piping Multiple Boiler Application Alternate MPC Minimum Piping Single Boiler Application Alternate MPC Minimum Piping Multiple Boiler Application Parallel Piping Conversion Discharge Piping for Pressure Relief Valve Section V Operating Instructions Test Controls Frequent Water Addition Section VI Service Instructions Maintenance of LOW Water Cutoff Devices Operation Frequency Accomplished by Remarks Combustion Safety ControlsFuel Valves Table XII Recommended Periodic Testing Check List Table XIIIb Beckett Gas Burner Specifications Section VII Burner SpecificationsTable XIVb Power Flame Gas Burner Specifications Table XIVa Power Flame #2 Oil Burner Specifications500 C1-GO-10 16 / Closed Section Viii Repair Parts Repair Parts Cast Iron Section Assembly MPC Common Bare Boiler Components Repair Parts Common Bare Boiler Components MPC Common Bare Boiler Components Oil, Gas, Gas/Oil Combo Burner Repair Parts Common Bare Boiler ComponentsOil Burner Gas BurnerMPC Front & Center Section Frame Rail Assembly Repair Parts Front & Center Section Frame Rail Assembly MPC Rear Section Frame Rail Assembly Repair Parts Rear Section Frame Rail Assembly MPC Return Water Mixing Tube RC Assembly Required Repair Parts Return Water Mixing Tube RC AssemblyMPC Heat Exchanger Insulation Wrapper Repair Parts Heat Exchanger Insulation Wrapper MPC Internal Wiring Harness Components Repair Parts Internal Wiring Harness Components MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC 2nd and 3rd Pass Flueway Baffles Repair Parts MPC 2ND and 3RD Pass Flueway Baffles Page Description 100 Optional Working Pressure Trim 101102 Repair Parts Common Optional Controls Appendix a Figures Description 106 Appendix B Tables Limited Warranty

FM01FD00B specifications

The Burnham FM01FD00B is a remarkable heating solution that combines efficiency, reliability, and advanced technology to meet the demands of modern homes and commercial spaces. Standing out in the crowded market of heating systems, the FM01FD00B is designed for those who prioritize both performance and energy savings.

One of the most significant features of the Burnham FM01FD00B is its advanced combustion technology. The system utilizes a high-efficiency burner that maximizes fuel usage, resulting in lower operating costs and reduced environmental impact. The unit is engineered to provide consistent heat distribution, ensuring that every corner of a room reaches a comfortable temperature quickly and effectively.

In addition to its efficient burning capabilities, the FM01FD00B is compatible with multiple heating mediums, allowing it to adapt to various fuel types, including natural gas and propane. This versatility makes it an excellent choice for homeowners looking for flexible heating options that can cater to their specific needs.

The FM01FD00B also comes equipped with a state-of-the-art control system that offers precise temperature management. Users can easily program their desired heating schedule, ensuring optimal comfort at all times. The intuitive interface allows for easy adjustments, making it simple to maintain a cozy environment whether at home or away.

Another key characteristic is the unit's robust construction. Built with high-quality materials, the Burnham FM01FD00B is designed to withstand harsh conditions and provide lasting performance. The durable exterior is resistant to corrosion, further enhancing its longevity and reliability.

Moreover, the system features built-in safety mechanisms that protect against overheating and other potential hazards, ensuring peace of mind for users. This focus on safety extends to its low emissions, making it an eco-friendly choice for those looking to reduce their carbon footprint.

In conclusion, the Burnham FM01FD00B is a high-efficiency heating solution that excels in performance, adaptability, and safety. Its advanced technologies, robust construction, and user-friendly features make it an ideal choice for anyone seeking a dependable and efficient heating system for their home or business. Whether you prioritize energy savings, reliability, or comfort, the FM01FD00B stands out as a top contender in the heating market.