Burnham FM01FD00B manual Section V Operating Instructions

Page 65

SECTION V - OPERATING INSTRUCTIONS

WARNING

If you do not follow these instructions exactly, a fire or explosion may result causing property damage or personal injury.

If any unusual or improper operation or site condi- tions are observed, turn the boiler off and contact an experienced and skilled service agency.

Follow component manufacturer’s instructions. Component manufacturer’s instructions were provided with the boiler. Contact component manufacturer for replacement if instructions are missing. Do not install, start up, operate, maintain or service this boiler without reading and understanding all of the component instructions. Do not allow the boiler to operate with altered, disconnected or jumpered components. Only use replacement components identical to those originally supplied with the boiler and burner.

A.ALWAYS INSPECT INSTALLATION BEFORE STARTING BURNER.

B.FILL HEATING SYSTEM WITH WATER.

1.CLEAN HEATING SYSTEM IF boiler water is dirty. Refer to step (F) for proper cleaning instructions for water boilers.

Fill entire Heating System with water and vent air from system. Use the following procedure on a Series Loop or Multi-zoned System to remove air from system when filling:

a.Close isolation valve in boiler supply piping.

b.Isolate all circuits by closing zone valves or balancing valves.

c.Attach a hose to hose bib located just below isolation valve in boiler supply piping.

(Note - Terminate hose in five gallon bucket at a suitable floor drain or outdoor area).

d.Starting with one circuit, open zone valve.

e.Open hose bib.

f.Open fill valve (Make-up water line should be located directly above isolation valve in boiler supply piping.

g.Allow water to overflow from bucket until discharge from hose is bubble free for 30 seconds.

h.Open zone valve to the second zone to be purged, then close the first. Repeat this step until all zones have been purged, but always have one zone open. At completion, open all zone valves.

i.Close hose bib, continue filling the system until the pressure gauge registers normal system design operating pressure. Close fill valve.

(Note - If make-up water line is equipped with pressure reducing valve, system will automatically fill to normal system design operating pressure. Leave globe valve open).

j.Open isolation valve in boiler supply piping.

k.Remove hose from hose bib.

DANGER

Do not operate boiler with pressure above maximum allowable working pressure listed on the Boiler’s ASME Data Label.

DO NOT draw water from boiler while in use. When adding water while boiler is in operation, do not open supply valve fully but add water slowly.

C.SET CONTROLS with burner service switch turned

“OFF”.

1.PRESS RESET BUTTON on primary control and release.

2.BOILER OPERATING AQUASTAT - The operating aquastat, L4006A should be set to the designed supply temperature, typically 180°F.

3.BOILER HIGH LIMIT AQUASTAT - The high limit aquastat, L4006E, can be identified with a red manual reset button. Ideally, the high limit aquastat should be set high enough above the operating aquastat setting so as to avoid nuisance shutdowns on manual reset. The temperature must be set below the maximum permissible temperature for any system related component affected by boiler supply water. Under no circumstances can the high limit aquastat be set higher than 250°F.

D.ADJUST BURNER according to the Burner Manual.

The MPC boiler controls operate the burner automatically. If for unknown reasons the burner ceases to fire and the reset button on the primary control is tripped, the burner has experienced ignition failure. Before pressing the reset button, call your serviceman immediately.

WARNING

Do not attempt to start the burner when excess oil or gas has accumulated in the combustion chamber, when the unit is full of vapor, or when the combustion chamber is very hot.

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Contents Price $5.00 101786-01R5-11/10Ialcastiron.com Parts Cartons Castings Shipped Loose Field AssemblyKnockdown Boiler Equipment Check List On Bar Number Carton Qty. Req’d. Per Boiler Size Important Information Page Page Table of Contents Section VII Burner Specifications Section VI Service InstructionsSection Viii Repair Parts Rear CoverDimensional Information Section I General Information Table I Dimensional InformationCombustion Table II Ratings/Data Model MPC BoilersSection I General Information Table III Recommended Rear Service ClearanceBoiler Foundation MPC with Rear Outlet Vent Faulty Boiler Burner Operation Section II Cast Iron Block Assembly Instructions Hydrostatic Test Manual or Hydraulic Draw-up Section Assembly Vertical Bracing of Rear Section Page MPC4 DRAW-UP Page Section III Boiler Assembly Instructions Knockdown Boiler Section III Boiler Assembly Instructions KD Boiler Page Table VII Modular Return Water Mixing Tube Rwmt RC Return Water Mixing Tube RC Assembly and Installation Hand Form Support Channel Bracket Table Viii Frame/Bracket Mounting Locations Secure Brackets to Horizontal ChannelRear Section Horizontal Channel Assembly w/Mounting Hardware Mount Rear Section Horizontal Channel to Block Assembly Attachment of Lower Rear Section Bracket to Casting Leg Page Lower Tie Bar Installation Heat Exchanger Insulation One Piece and Modular Wrappers Internal Wiring Harness Components Page Internal Wiring Harness Components Install Protective Edging ‘B’ ‘C’ ‘D’ Table IX Internal Wiring Harness AdjustmentPage Table X Jacket Top Corner / Intermediate Panel Arrangement StepInstall Top Corner / Intermediate Panels Jacket Split Rear Panel Detail Table XI Jacket Top Panel Arrangement Installing Jacket Top Panels Viewed From FrontInstall Jacket Top Panels Viewed From Rear Avoid Breathing Fiber Particulates and Dust Install 2nd Pass Flueway Baffles Secure Burner Swing Door for Tight Perimeter Seal Beckett ‘CG’ Series Burner Adapter Plate Power Flame ‘JR’ Series Burner Adapter PlateBeckett ‘CF’ Series Burner Adapter Plate Purpose of Tappings in Supply Manifold Install Standard Trim Operating Control Install Probe Low Water Cut Off Install Low Fire Hold Control MPC4 & MPC5 Install Jacket Panels for Optional Burner Swing Door Cover Packaged Boiler Shipping Information Section IV Installation InstructionsRecommended MPC Minimum Piping Single Boiler Application Recommended MPC Minimum Piping Multiple Boiler Application Alternate MPC Minimum Piping Single Boiler Application Alternate MPC Minimum Piping Multiple Boiler Application Parallel Piping Conversion Discharge Piping for Pressure Relief Valve Section V Operating Instructions Test Controls Frequent Water Addition Section VI Service Instructions Maintenance of LOW Water Cutoff Devices Operation Fuel Valves Combustion Safety ControlsFrequency Accomplished by Remarks Table XII Recommended Periodic Testing Check List Table XIIIb Beckett Gas Burner Specifications Section VII Burner SpecificationsTable XIVb Power Flame Gas Burner Specifications Table XIVa Power Flame #2 Oil Burner Specifications500 C1-GO-10 16 / Closed Section Viii Repair Parts Repair Parts Cast Iron Section Assembly MPC Common Bare Boiler Components Repair Parts Common Bare Boiler Components MPC Common Bare Boiler Components Oil Burner Repair Parts Common Bare Boiler ComponentsGas Burner Oil, Gas, Gas/Oil Combo BurnerMPC Front & Center Section Frame Rail Assembly Repair Parts Front & Center Section Frame Rail Assembly MPC Rear Section Frame Rail Assembly Repair Parts Rear Section Frame Rail Assembly MPC Return Water Mixing Tube RC Assembly Required Repair Parts Return Water Mixing Tube RC AssemblyMPC Heat Exchanger Insulation Wrapper Repair Parts Heat Exchanger Insulation Wrapper MPC Internal Wiring Harness Components Repair Parts Internal Wiring Harness Components MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC 2nd and 3rd Pass Flueway Baffles Repair Parts MPC 2ND and 3RD Pass Flueway Baffles Page Description 100 Optional Working Pressure Trim 101102 Repair Parts Common Optional Controls Appendix a Figures Description 106 Appendix B Tables Limited Warranty

FM01FD00B specifications

The Burnham FM01FD00B is a remarkable heating solution that combines efficiency, reliability, and advanced technology to meet the demands of modern homes and commercial spaces. Standing out in the crowded market of heating systems, the FM01FD00B is designed for those who prioritize both performance and energy savings.

One of the most significant features of the Burnham FM01FD00B is its advanced combustion technology. The system utilizes a high-efficiency burner that maximizes fuel usage, resulting in lower operating costs and reduced environmental impact. The unit is engineered to provide consistent heat distribution, ensuring that every corner of a room reaches a comfortable temperature quickly and effectively.

In addition to its efficient burning capabilities, the FM01FD00B is compatible with multiple heating mediums, allowing it to adapt to various fuel types, including natural gas and propane. This versatility makes it an excellent choice for homeowners looking for flexible heating options that can cater to their specific needs.

The FM01FD00B also comes equipped with a state-of-the-art control system that offers precise temperature management. Users can easily program their desired heating schedule, ensuring optimal comfort at all times. The intuitive interface allows for easy adjustments, making it simple to maintain a cozy environment whether at home or away.

Another key characteristic is the unit's robust construction. Built with high-quality materials, the Burnham FM01FD00B is designed to withstand harsh conditions and provide lasting performance. The durable exterior is resistant to corrosion, further enhancing its longevity and reliability.

Moreover, the system features built-in safety mechanisms that protect against overheating and other potential hazards, ensuring peace of mind for users. This focus on safety extends to its low emissions, making it an eco-friendly choice for those looking to reduce their carbon footprint.

In conclusion, the Burnham FM01FD00B is a high-efficiency heating solution that excels in performance, adaptability, and safety. Its advanced technologies, robust construction, and user-friendly features make it an ideal choice for anyone seeking a dependable and efficient heating system for their home or business. Whether you prioritize energy savings, reliability, or comfort, the FM01FD00B stands out as a top contender in the heating market.
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