Burnham FM01FD00B manual Hand Form Support Channel Bracket

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Repeat this process for each joint, securing the previous assembly to the tube shown in next column to the right in Table VII, also refer to Figure 13

for details. If space behind the boiler is limited, on RWMT’s having two or more tubes, it may be necessary to assemble the end cap to the adjoining tube and then insert the assembly, capped end first, into the 4” NPT tapping on the back of the rear section before joining the remaining tube(s). Allow approximately 1½” of the tube to protrude from the tapping, so that the next tube can be secured to the assembly. Once the next tube is secured, insert the assembly further into the tapping. Repeat this procedure as necessary for up to seven (7) tube RWMT assemblies.

4.Insert the completed RWMT assembly into the 4” NPT tapping until the end cap reaches the front of the boiler. The front support clip on the end cap must rest on the internal shelf inside of the upper 3” NPT boss on the front section. If necessary, insert

along screw driver, wooden dowel or a short length of 1/2 pipe through the 3” NPT tapping and into the support collar on the end cap to lift and maneuver the tube into position.

5.Install CI Return Manifold and 4” NPT Nipple - See Figure 9.

a.Apply thread-sealing compound to both ends of 4” NPT nipple and hand tighten nipple into one end of the CI Return Manifold (return manifold casting is symmetrical about the ends).

b.Slide the CI Return Manifold Assembly over RWMT, and install the threaded end of the 4” NPT nipple into 4” NPT tapping in rear section.

c.Wrench CI Return Manifold Assembly until watertight and ½” NPT tappings (positioning plugs) are aligned with vertical axis of rear section as shown in Figure 14.

6.Thread upper and lower positioning plugs into 1/2” NPT tappings. If necessary, push forward or pull back on RWMT assembly and/or rotate until pins on positioning plugs engage alignment holes in tube, see Figure 13. Wrench both plugs until water tight.

7.Install RWMT front support plug into 3” NPT tapping on upper front section boss.

a.Looking through 3” tapped hole, check position of support collar on RWMT end cap. Collar should be located approximately in the center of the tapped hole both vertically and horizontally.

b.If necessary, adjust support collar position before installing front support plug. For horizontal adjustment, bend support clip up or down per the amount of visual mis-alignment.

c.Thread front support plug into 3” NPT upper front section boss, wrench plug water tight.

C.Install Jacket Support Frame to Block Assembly.

1.Locate Jacket Frame Carton(s), marked ‘JF’ and remove contents, see equipment list on Page 3 for quantity required.

2.Open “JF-P” Jacket Frame Parts Carton(s), packed inside Jacket Frame Carton(s), and remove contents.

3.Locate support channel brackets which are shipped flat and need to be hand formed by bending both legs down 90°, see Figure 15.

Figure 14: Orientation of Return Manifold

NOTICE

Orientation of return manifold is critical for proper alignment of return water mixing tube.

Figure 15: Hand Form Support Channel Bracket

4.Locate horizontal support channels and FH-1 Hardware Bag(s). Position two (2) support channel brackets on floor and place horizontal support channel over brackets. All three (3) holes in both parts must be in alignment, if they are not, rotate bracket. Secure brackets to channel using four (4) #8 x 1/2 hex head sheet metal screws, see Figure 16. Repeat until all horizontal channels and brackets are assembled.

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Contents 101786-01R5-11/10 Ialcastiron.comPrice $5.00 Castings Shipped Loose Field Assembly Knockdown Boiler Equipment Check ListParts Cartons On Bar Number Carton Qty. Req’d. Per Boiler Size Important Information Page Page Table of Contents Section Viii Repair Parts Section VI Service InstructionsSection VII Burner Specifications Rear CoverDimensional Information Table I Dimensional Information Section I General InformationTable II Ratings/Data Model MPC Boilers CombustionTable III Recommended Rear Service Clearance Section I General InformationBoiler Foundation MPC with Rear Outlet Vent Faulty Boiler Burner Operation Section II Cast Iron Block Assembly Instructions Hydrostatic Test Manual or Hydraulic Draw-up Section Assembly Vertical Bracing of Rear Section Page MPC4 DRAW-UP Page Section III Boiler Assembly Instructions Knockdown Boiler Section III Boiler Assembly Instructions KD Boiler Page Table VII Modular Return Water Mixing Tube Rwmt RC Return Water Mixing Tube RC Assembly and Installation Hand Form Support Channel Bracket Secure Brackets to Horizontal Channel Table Viii Frame/Bracket Mounting LocationsRear Section Horizontal Channel Assembly w/Mounting Hardware Mount Rear Section Horizontal Channel to Block Assembly Attachment of Lower Rear Section Bracket to Casting Leg Page Lower Tie Bar Installation Heat Exchanger Insulation One Piece and Modular Wrappers Internal Wiring Harness Components Page Internal Wiring Harness Components Install Protective Edging Table IX Internal Wiring Harness Adjustment ‘B’ ‘C’ ‘D’Page Step Table X Jacket Top Corner / Intermediate Panel ArrangementInstall Top Corner / Intermediate Panels Jacket Split Rear Panel Detail Installing Jacket Top Panels Viewed From Front Table XI Jacket Top Panel ArrangementInstall Jacket Top Panels Viewed From Rear Avoid Breathing Fiber Particulates and Dust Install 2nd Pass Flueway Baffles Secure Burner Swing Door for Tight Perimeter Seal Power Flame ‘JR’ Series Burner Adapter Plate Beckett ‘CF’ Series Burner Adapter PlateBeckett ‘CG’ Series Burner Adapter Plate Purpose of Tappings in Supply Manifold Install Standard Trim Operating Control Install Probe Low Water Cut Off Install Low Fire Hold Control MPC4 & MPC5 Install Jacket Panels for Optional Burner Swing Door Cover Section IV Installation Instructions Packaged Boiler Shipping InformationRecommended MPC Minimum Piping Single Boiler Application Recommended MPC Minimum Piping Multiple Boiler Application Alternate MPC Minimum Piping Single Boiler Application Alternate MPC Minimum Piping Multiple Boiler Application Parallel Piping Conversion Discharge Piping for Pressure Relief Valve Section V Operating Instructions Test Controls Frequent Water Addition Section VI Service Instructions Maintenance of LOW Water Cutoff Devices Operation Combustion Safety Controls Frequency Accomplished by RemarksFuel Valves Table XII Recommended Periodic Testing Check List Section VII Burner Specifications Table XIIIb Beckett Gas Burner SpecificationsTable XIVa Power Flame #2 Oil Burner Specifications Table XIVb Power Flame Gas Burner Specifications500 C1-GO-10 16 / Closed Section Viii Repair Parts Repair Parts Cast Iron Section Assembly MPC Common Bare Boiler Components Repair Parts Common Bare Boiler Components MPC Common Bare Boiler Components Gas Burner Repair Parts Common Bare Boiler ComponentsOil Burner Oil, Gas, Gas/Oil Combo BurnerMPC Front & Center Section Frame Rail Assembly Repair Parts Front & Center Section Frame Rail Assembly MPC Rear Section Frame Rail Assembly Repair Parts Rear Section Frame Rail Assembly MPC Return Water Mixing Tube RC Assembly Repair Parts Return Water Mixing Tube RC Assembly RequiredMPC Heat Exchanger Insulation Wrapper Repair Parts Heat Exchanger Insulation Wrapper MPC Internal Wiring Harness Components Repair Parts Internal Wiring Harness Components MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC 2nd and 3rd Pass Flueway Baffles Repair Parts MPC 2ND and 3RD Pass Flueway Baffles Page Description 100 101 Optional Working Pressure Trim102 Repair Parts Common Optional Controls Appendix a Figures Description 106 Appendix B Tables Limited Warranty

FM01FD00B specifications

The Burnham FM01FD00B is a remarkable heating solution that combines efficiency, reliability, and advanced technology to meet the demands of modern homes and commercial spaces. Standing out in the crowded market of heating systems, the FM01FD00B is designed for those who prioritize both performance and energy savings.

One of the most significant features of the Burnham FM01FD00B is its advanced combustion technology. The system utilizes a high-efficiency burner that maximizes fuel usage, resulting in lower operating costs and reduced environmental impact. The unit is engineered to provide consistent heat distribution, ensuring that every corner of a room reaches a comfortable temperature quickly and effectively.

In addition to its efficient burning capabilities, the FM01FD00B is compatible with multiple heating mediums, allowing it to adapt to various fuel types, including natural gas and propane. This versatility makes it an excellent choice for homeowners looking for flexible heating options that can cater to their specific needs.

The FM01FD00B also comes equipped with a state-of-the-art control system that offers precise temperature management. Users can easily program their desired heating schedule, ensuring optimal comfort at all times. The intuitive interface allows for easy adjustments, making it simple to maintain a cozy environment whether at home or away.

Another key characteristic is the unit's robust construction. Built with high-quality materials, the Burnham FM01FD00B is designed to withstand harsh conditions and provide lasting performance. The durable exterior is resistant to corrosion, further enhancing its longevity and reliability.

Moreover, the system features built-in safety mechanisms that protect against overheating and other potential hazards, ensuring peace of mind for users. This focus on safety extends to its low emissions, making it an eco-friendly choice for those looking to reduce their carbon footprint.

In conclusion, the Burnham FM01FD00B is a high-efficiency heating solution that excels in performance, adaptability, and safety. Its advanced technologies, robust construction, and user-friendly features make it an ideal choice for anyone seeking a dependable and efficient heating system for their home or business. Whether you prioritize energy savings, reliability, or comfort, the FM01FD00B stands out as a top contender in the heating market.