Burnham FM01FD00B manual MPC4

Page 22

adjacent sections as the boiler operates with a positive pressure in the firebox and products of combustion will escape between sections unless they are properly sealed. The rope and sealant should be applied before each section is placed on the assembly.

NOTICE

As assembled length increases, use 3/4” coupling nuts and additional rods, provided in Kit, to extend draw-up rod length.

Step q. CONTINUE ASSEMBLING SECTIONS IN THEIR RESPECTIVE ORDER until the block assembly is complete. Be certain that all sections are drawn up iron-to-iron at both nipple ports.

Do not remove the draw-up tool, leave it under tension until the retention rods are in place.

Step r. Locate the threaded 5/8” retention rods, washers, tension springs and nuts supplied in Boiler Assembly Carton marked ‘BAC’. Assemble both top retention rod assemblies as shown in Figure 5, Detail B, using the proper arrangement per Table VI. The tension spring should always be located at the rear of the boiler. These rod assemblies can be lowered directly into slotted lugs on each side of the upper nipple port. Hand tighten the rear nuts only, do not torque nut at this time.

All casting legs have two (2) holes. Slide the lower retention rods through the upper hole in each leg. Start at the front or rear, which ever is easiest, per the arrangement shown in Table VI. With the rods in place, install a 5/8” flat washer and 5/8” hex nut on each rod protruding through the front legs. On 8 through 18 section block assemblies, additional rods and couplings nuts are required to span the distance. On these larger sizes, thread couplings on front rods to mid point of coupling (halfway), pull next rod forward to meet front coupling. Hold front coupling, not front rod, while threading rear rod into coupling nut until it contacts front rod at mid point.

Repeat this process until both lower rods protrude through rear section legs. In the following order, place a 5/8” flat washer, 5/8” tension spring and 5/8” hex nut on both rods. Hand tighten rear nut only to remove all slack from the lower rod assemblies. Use a torque wrench adjusted for 20 ft/lb of torque to tighten four (4) rear hex nuts. In lieu of a torque wrench, use a combination wrench to tighten nuts approximately ¾ turn beyond hand tight, to set tension.

Excess length of draw-up rods must not extend beyond front and rear section to ensure proper fit of jacket, adjust accordingly.

Step s. Release tension on Manual Draw-up Assemblies and remove.

Now proceed to Step C of this Section on Page 24, Hydrostatic Test.

Table VI: Proper Arrangement of Threaded Rods and Coupling Nuts

 

Block Assembly Size

 

Retention Rod / Coupling Nut Arrangement

Model

Front

Center

 

Rear

Front f

Block Assembly

g Rear

 

Section

Section

Section

 

 

 

 

MPC4

1

2

 

1

 

24¼” Rod

 

MPC5

1

3

 

1

 

31” Rod

 

MPC6

1

4

 

1

 

37¾” Rod

 

MPC7

1

5

 

1

 

44½” Rod

 

MPC8

1

6

 

1

 

24¼” Rod / Nut / 27” Rod

 

MPC9

1

7

 

1

 

24¼” Rod / Nut / 34” Rod

 

MPC10

1

8

 

1

 

31” Rod / Nut / 34” Rod

 

MPC11

1

9

 

1

 

37¾”” Rod / Nut / 34” Rod

 

MPC12

1

10

 

1

 

44½” Rod / Nut / 34” Rod

 

MPC13

1

11

 

1

24¼” Rod / Nut / 27” Rod / Nut / 34” Rod

MPC14

1

12

 

1

31” Rod / Nut / 27” Rod / Nut / 34” Rod

MPC15

1

13

 

1

37¾” Rod / Nut / 27” Rod / Nut / 34” Rod

MPC16

1

14

 

1

44½” Rod / Nut / 27” Rod / Nut / 34” Rod

MPC17

1

15

 

1

44½” Rod / Nut / 34” Rod / Nut / 34” Rod

MPC18

1

16

 

1

31” Rod / Nut / 27” Rod / Nut / 27” Rod / Nut / 34” Rod

22

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Contents Ialcastiron.com 101786-01R5-11/10Price $5.00 Knockdown Boiler Equipment Check List Castings Shipped Loose Field AssemblyParts Cartons On Bar Number Carton Qty. Req’d. Per Boiler Size Important Information Page Page Table of Contents Section Viii Repair Parts Section VI Service InstructionsSection VII Burner Specifications Rear CoverDimensional Information Table I Dimensional Information Section I General InformationTable II Ratings/Data Model MPC Boilers CombustionTable III Recommended Rear Service Clearance Section I General InformationBoiler Foundation MPC with Rear Outlet Vent Faulty Boiler Burner Operation Section II Cast Iron Block Assembly Instructions Hydrostatic Test Manual or Hydraulic Draw-up Section Assembly Vertical Bracing of Rear Section Page MPC4 DRAW-UP Page Section III Boiler Assembly Instructions Knockdown Boiler Section III Boiler Assembly Instructions KD Boiler Page Table VII Modular Return Water Mixing Tube Rwmt RC Return Water Mixing Tube RC Assembly and Installation Hand Form Support Channel Bracket Secure Brackets to Horizontal Channel Table Viii Frame/Bracket Mounting LocationsRear Section Horizontal Channel Assembly w/Mounting Hardware Mount Rear Section Horizontal Channel to Block Assembly Attachment of Lower Rear Section Bracket to Casting Leg Page Lower Tie Bar Installation Heat Exchanger Insulation One Piece and Modular Wrappers Internal Wiring Harness Components Page Internal Wiring Harness Components Install Protective Edging Table IX Internal Wiring Harness Adjustment ‘B’ ‘C’ ‘D’Page Step Table X Jacket Top Corner / Intermediate Panel ArrangementInstall Top Corner / Intermediate Panels Jacket Split Rear Panel Detail Installing Jacket Top Panels Viewed From Front Table XI Jacket Top Panel ArrangementInstall Jacket Top Panels Viewed From Rear Avoid Breathing Fiber Particulates and Dust Install 2nd Pass Flueway Baffles Secure Burner Swing Door for Tight Perimeter Seal Beckett ‘CF’ Series Burner Adapter Plate Power Flame ‘JR’ Series Burner Adapter PlateBeckett ‘CG’ Series Burner Adapter Plate Purpose of Tappings in Supply Manifold Install Standard Trim Operating Control Install Probe Low Water Cut Off Install Low Fire Hold Control MPC4 & MPC5 Install Jacket Panels for Optional Burner Swing Door Cover Section IV Installation Instructions Packaged Boiler Shipping InformationRecommended MPC Minimum Piping Single Boiler Application Recommended MPC Minimum Piping Multiple Boiler Application Alternate MPC Minimum Piping Single Boiler Application Alternate MPC Minimum Piping Multiple Boiler Application Parallel Piping Conversion Discharge Piping for Pressure Relief Valve Section V Operating Instructions Test Controls Frequent Water Addition Section VI Service Instructions Maintenance of LOW Water Cutoff Devices Operation Frequency Accomplished by Remarks Combustion Safety ControlsFuel Valves Table XII Recommended Periodic Testing Check List Section VII Burner Specifications Table XIIIb Beckett Gas Burner SpecificationsTable XIVa Power Flame #2 Oil Burner Specifications Table XIVb Power Flame Gas Burner Specifications500 C1-GO-10 16 / Closed Section Viii Repair Parts Repair Parts Cast Iron Section Assembly MPC Common Bare Boiler Components Repair Parts Common Bare Boiler Components MPC Common Bare Boiler Components Gas Burner Repair Parts Common Bare Boiler ComponentsOil Burner Oil, Gas, Gas/Oil Combo BurnerMPC Front & Center Section Frame Rail Assembly Repair Parts Front & Center Section Frame Rail Assembly MPC Rear Section Frame Rail Assembly Repair Parts Rear Section Frame Rail Assembly MPC Return Water Mixing Tube RC Assembly Repair Parts Return Water Mixing Tube RC Assembly RequiredMPC Heat Exchanger Insulation Wrapper Repair Parts Heat Exchanger Insulation Wrapper MPC Internal Wiring Harness Components Repair Parts Internal Wiring Harness Components MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC Jacket Panel Assembly Repair Parts Jacket Panel Assembly MPC 2nd and 3rd Pass Flueway Baffles Repair Parts MPC 2ND and 3RD Pass Flueway Baffles Page Description 100 101 Optional Working Pressure Trim102 Repair Parts Common Optional Controls Appendix a Figures Description 106 Appendix B Tables Limited Warranty

FM01FD00B specifications

The Burnham FM01FD00B is a remarkable heating solution that combines efficiency, reliability, and advanced technology to meet the demands of modern homes and commercial spaces. Standing out in the crowded market of heating systems, the FM01FD00B is designed for those who prioritize both performance and energy savings.

One of the most significant features of the Burnham FM01FD00B is its advanced combustion technology. The system utilizes a high-efficiency burner that maximizes fuel usage, resulting in lower operating costs and reduced environmental impact. The unit is engineered to provide consistent heat distribution, ensuring that every corner of a room reaches a comfortable temperature quickly and effectively.

In addition to its efficient burning capabilities, the FM01FD00B is compatible with multiple heating mediums, allowing it to adapt to various fuel types, including natural gas and propane. This versatility makes it an excellent choice for homeowners looking for flexible heating options that can cater to their specific needs.

The FM01FD00B also comes equipped with a state-of-the-art control system that offers precise temperature management. Users can easily program their desired heating schedule, ensuring optimal comfort at all times. The intuitive interface allows for easy adjustments, making it simple to maintain a cozy environment whether at home or away.

Another key characteristic is the unit's robust construction. Built with high-quality materials, the Burnham FM01FD00B is designed to withstand harsh conditions and provide lasting performance. The durable exterior is resistant to corrosion, further enhancing its longevity and reliability.

Moreover, the system features built-in safety mechanisms that protect against overheating and other potential hazards, ensuring peace of mind for users. This focus on safety extends to its low emissions, making it an eco-friendly choice for those looking to reduce their carbon footprint.

In conclusion, the Burnham FM01FD00B is a high-efficiency heating solution that excels in performance, adaptability, and safety. Its advanced technologies, robust construction, and user-friendly features make it an ideal choice for anyone seeking a dependable and efficient heating system for their home or business. Whether you prioritize energy savings, reliability, or comfort, the FM01FD00B stands out as a top contender in the heating market.
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