Crown Boiler BSI103, BSI241, BSI276, BSI345, BSI379, BSI138, BSI172, BSI069, BSI207 PipingInstallation

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PipingInstallation

1)Remove parts bag from boiler crate.

2)Install safety valve (spindle must be in vertical position) into tapping on boiler left side (see Figure 1) using the 3/4” NPT nipples and elbow supplied.

3)Pipe the discharge of the safety relief valve to a location where water or steam will not create a hazard or cause property damage if the valve opens. The end of the discharge pipe must terminate in an unthreaded pipe. If the safety valve discharge is not piped to a drain it must terminate at least 6 inches above the floor. The termination of the safety valve discharge piping must be in an area where it is not likely to become plugged by debris or subjected to freezing.

DANGER

PIPE SAFETY VALVE DISCHARGE TO A SAFE LOCATION.

DO NOT INSTALL A VALVE IN THE SAFETY VALVE DISCHARGE LINE.

DO NOT MOVE SAFETY VALVE FROM FACTORY LOCATION.

DO NOT PLUG SAFETY VALVE DISCHARGE.

DO NOT INSTALL A SAFETY VALVE WITH A SETTING GREATER THAN 15 PSI.

4)Install drain valve into tapping on boiler left side using the 2 x 3/4 bushing provided (see Figure 1).

5)Connect system supply and return to boiler. See Figure 11. The BSI069 - BSI172 require only one supply riser. Two supply risers are required on the BSI207 and larger sizes.

6)Piping with a Chiller - If the boiler is used in conjunction with a chiller, pipe the boiler in parallel with chiller. Use isolation valves to prevent chilled water from entering the boiler.

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Contents BSI Series Table of Contents Product DescriptionII Specifications BSI SpecificationsIII Before Installing IV Locating the BoilerAir for Combustion and Ventilation For Buildings of Other than Unusually Tight Construction ForBuildingsofUnusuallyTightConstructionBOILERINSTALLEDINCONFINEDSPACE, ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room VI Venting Removing an Existing Boiler from a Common Chimney BSI Boilertypicalventsystem Installation and Components VII Gas Piping GasconnectiontoboilerViii System Piping General Piping NotesPipingInstallation Common NEAR-BOILER Piping Mistakes IX Indirect Water Heater Piping Indirectwater Heater BOILER-SIDE PipingWiring Indirect Water Heater Wiring Wiring Indirectwater Heater to Boiler BSI Control System Sequence of Operation Sequence of Operation, Standing PilotVent Damper Note Less Vent GAS Valve BSI379 Honeywell VR8204/VR8304 Series GAS Valves BSI069 Robertshaw XI Start-up and Checkout 2423Standing Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting For Your Safety Read Before Lighting Position Indicator High Altitude Burners GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT On at least a weekly basis XII Service and MaintenanceOn a continuous basis On an annual basisPage Heat Exchanger Cleaning Procedure Xiii Troubleshooting Start END Start END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV Parts Page KEY # Page Boilers only Page Appendix a Knockdown Boiler Assembly Instructions Before InstallingFIGUREA1 BASE, Heat EXCHANGER, Flue Collector Assembly Gas Valve Installation Figure A2 Jacket Installation Electrical Wiring Connections Complete InstallationFigure A3 Tapping Locations see Text for Tapping Uses Crown