Crown Boiler BSI138, BSI241, BSI276, BSI345, BSI379, BSI103, BSI172 Air for Combustion and Ventilation

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FIGURE2:BSI BOILERS-CLEARANCESTOALL

TYPESOFCOMBUSTIBLECONSTRUCTIONAND

NONCOMBUSTIBLE CEILINGS, WALLS, AND

DOORS.

4)Do not install this boiler in a location where gasoline or other flammable vapors or liquids will be stored or used. Do not install this boiler in an area where large amounts of airborne dust will be present, such as a workshop.

5)The boiler should be located as close to the chimney as possible.

6)Do not install this boiler directly on a surface that may get wet. Raise the boiler on a pad.

V Air for Combustion and Ventilation

Sufficient fresh air must be supplied for combustion, ventilation and flue gas dilution. Provisions for combustion, ventilation and flue gas dilution air for gas utilization equipment vented by natural draft must be made in accordance with local building codes or, in absence of such codes, in accordance with sections 5.3.3 and 5.3.4 (“Air for Combustion and Ventilation”) of the National Fuel Gas Code, NFPA 54/ANSI Z223.1.

To ensure an adequate supply of combustion, ventilation and flue gas dilution air supply, start by determining whether the boiler is to be installed in a building of unusually tight construction. A good definition of a building of unusually tight construction is one which has all of the following features:

Walls and ceilings exposed to outside atmosphere have a continuous water vapor retarder with a rating of 1 perm or less with openings gasketed and sealed

Weather stripping has been added on openable windows and doors

Caulking and sealants are applied to areas such as joints around window and door frames, between sole plates and floors, between wall-ceiling joints, between wall panels, at penetrations for plumbing, electrical, and gas lines, and at other openings.

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Contents BSI Series Product Description Table of ContentsBSI Specifications II SpecificationsIV Locating the Boiler III Before InstallingAir for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionBOILERINSTALLEDINCONFINEDSPACE, ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room VI Venting Removing an Existing Boiler from a Common Chimney BSI Boilertypicalventsystem Installation and Components Gasconnectiontoboiler VII Gas PipingGeneral Piping Notes Viii System PipingPipingInstallation Common NEAR-BOILER Piping Mistakes Indirectwater Heater BOILER-SIDE Piping IX Indirect Water Heater PipingWiring Indirect Water Heater Wiring Wiring Indirectwater Heater to Boiler Sequence of Operation, Standing Pilot BSI Control System Sequence of OperationVent Damper Note Less Vent GAS Valve BSI379 Honeywell VR8204/VR8304 Series GAS Valves BSI069 Robertshaw 2423 XI Start-up and CheckoutStanding Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting For Your Safety Read Before Lighting Position Indicator High Altitude Burners GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT On a continuous basis XII Service and MaintenanceOn at least a weekly basis On an annual basisPage Heat Exchanger Cleaning Procedure Xiii Troubleshooting Start END Start END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV Parts Page KEY # Page Boilers only Page Before Installing Appendix a Knockdown Boiler Assembly InstructionsFIGUREA1 BASE, Heat EXCHANGER, Flue Collector Assembly Gas Valve Installation Figure A2 Jacket Installation Complete Installation Electrical Wiring ConnectionsFigure A3 Tapping Locations see Text for Tapping Uses Crown