Crown Boiler BSI276, BSI241, BSI345, BSI379 Intermittent Ignition System Troubleshooting Chart

Page 41

Intermittent Ignition System Troubleshooting Chart

START

(24 volts is present across 5 and 6 on S8600 module, but main burners do not light)

Caution: Read page 34 before

attempting to use this chart

Spark

Y

 

Y

Does

Y

Main

Y

across

Pilot

spark stop

 

 

 

burner

END

ignitor/sensor

 

lights?

 

when pilot

 

 

 

 

lights?

 

gap?

 

 

 

lights?

 

 

 

 

 

 

 

 

N

 

N

 

N

 

N

 

 

 

 

 

 

 

 

 

 

24VAC

N

 

24 volts

 

across

 

 

 

 

N

terminals 1&2

 

 

across

 

 

 

on S8600?

 

 

terminals 2&3

 

 

 

 

 

 

 

at S8600?

 

 

 

Can you

Y

*Defective

Y

 

S8600 module

 

*Defective

hear

Y

 

sparking?

 

 

 

S8600

 

 

 

 

module

N

24 volts

 

24 volts

 

 

N

Y

*Faulty

across PV &

between MV &

 

 

MV/PV at gas

 

MV/PV on gas

 

S8600

valve?

 

valve?

 

module

 

 

 

 

 

Y

 

N

 

 

 

 

 

 

*Loose connection in

 

 

 

 

 

 

 

 

*Defective EI

 

 

 

 

 

 

 

 

ignition cable or

 

 

 

 

 

*Break in

 

 

wiring

ground wire

*Defective EI

 

 

spark cable

 

 

harness.

 

harness

 

 

insulation

 

 

 

 

*Pilot electrode

 

 

 

 

 

 

 

 

 

 

 

 

 

 

*Break in pilot

 

 

 

 

porcelain cracked

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

* Low line pressure

 

 

 

 

 

 

 

porcelain

 

 

*Pilot flame not

 

 

 

 

 

 

 

 

 

 

 

 

*Incorrect pilot

 

*Plugged, kinked or leaking

 

covering gap

 

 

 

 

 

 

 

between electrode

 

 

 

 

 

 

pilot tubing

 

 

 

 

 

 

spark gap

 

 

and grounding

 

 

 

 

 

 

*Defective

 

 

 

 

 

 

 

 

 

*Plugged pilot orifice

 

strap

 

 

*Loose

 

 

 

 

gas valve

 

connection in

 

*Gas line not purged of air

 

*Low gas pressure

 

 

 

 

 

spark cable

 

 

at gas valve inlet

 

 

 

 

 

*Loose

 

*Defective pilot assembly

 

*Defective S8600

 

 

 

 

 

ground

 

*Defective gas valve

 

module

 

 

 

 

 

connection

 

 

 

 

 

 

 

 

41

40

Image 41
Contents BSI Series Product Description Table of ContentsBSI Specifications II SpecificationsIV Locating the Boiler III Before InstallingAir for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionBOILERINSTALLEDINCONFINEDSPACE, ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room VI Venting Removing an Existing Boiler from a Common Chimney BSI Boilertypicalventsystem Installation and Components Gasconnectiontoboiler VII Gas PipingGeneral Piping Notes Viii System PipingPipingInstallation Common NEAR-BOILER Piping Mistakes Indirectwater Heater BOILER-SIDE Piping IX Indirect Water Heater PipingWiring Indirect Water Heater Wiring Wiring Indirectwater Heater to Boiler Sequence of Operation, Standing Pilot BSI Control System Sequence of OperationVent Damper Note Less Vent GAS Valve BSI379 Honeywell VR8204/VR8304 Series GAS Valves BSI069 Robertshaw 2423 XI Start-up and CheckoutStanding Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting For Your Safety Read Before Lighting Position Indicator High Altitude Burners GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT On a continuous basis XII Service and MaintenanceOn at least a weekly basis On an annual basisPage Heat Exchanger Cleaning Procedure Xiii Troubleshooting Start END Start END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV Parts Page KEY # Page Boilers only Page Before Installing Appendix a Knockdown Boiler Assembly InstructionsFIGUREA1 BASE, Heat EXCHANGER, Flue Collector Assembly Gas Valve Installation Figure A2 Jacket Installation Complete Installation Electrical Wiring ConnectionsFigure A3 Tapping Locations see Text for Tapping Uses Crown

BSI069, BSI345, BSI207, BSI172, BSI241 specifications

Crown Boiler Company is renowned for its high-quality heating solutions, with a diverse range of models designed to meet various residential and commercial needs. Among their popular offerings are the BSI series, which includes the BSI379, BSI138, BSI310, BSI276, and BSI103 models. Each of these boilers comes with distinct features, technologies, and characteristics that cater to different applications and preferences.

The Crown Boiler BSI379 is a powerful and efficient boiler designed for residential use. It features a stainless steel heat exchanger that enhances durability and improves heat transfer efficiency. The BSI379 operates on natural gas, providing a high thermal efficiency rating which helps to reduce energy costs. With a compact design, it can fit conveniently in various installations, making it a versatile choice for homeowners.

The BSI138 model is another excellent option for smaller residential spaces. It is equipped with advanced technology that allows for quiet operation and minimal environmental impact. This boiler also offers a straightforward control interface, making it easy for homeowners to adjust settings according to their heating needs. The BSI138's lightweight construction and small footprint allow for flexible installation options.

Moving on to the BSI310, this model is designed for medium to larger-sized homes. It features an electronic ignition system that ensures reliable start-up while minimizing gas consumption. The BSI310 also incorporates multiple safety features, including pressure relief valves and limit controls, enhancing user safety during operation. Its robust design ensures efficient heating even in the coldest months.

The BSI276 model is characterized by its sealed combustion design, which improves indoor air quality by preventing drafts and ensuring that all combustion air is drawn from outside. This model is ideal for energy-conscious homeowners seeking environmentally friendly options. Its high-efficiency rating translates to significant energy savings over time, making it a financially wise investment.

Finally, the BSI103 is an entry-level model that retains the quality and reliability associated with Crown Boilers. It is particularly suited for smaller homes or apartments and offers ease of use and maintenance. The BSI103 combines affordability with efficiency, providing a cost-effective heating solution without compromising on performance.

In summary, the Crown Boiler BSI series, comprising the BSI379, BSI138, BSI310, BSI276, and BSI103, showcases a blend of innovative technologies and features. With options suitable for various household sizes and energy needs, Crown Boiler continues to deliver reliable heating solutions that cater to modern homeowners’ demands for efficiency, safety, and convenience. Each model's unique characteristics ensure that users can find the perfect boiler to meet their heating requirements.