Crown Boiler BSI138, BSI241, BSI276, BSI345, BSI379, BSI103, BSI172, BSI069 Standing Pilot Burner Flame

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16) Check the manifold pressure and adjust if necessary. To do this, use the following procedure:

WARNING

FAILURE TO FOLLOW THE FOLLOWING PROCEDURE EXACTLY COULD RESULT IN OVER-FIRING OF THE BOILER AND A CARBON MONOXIDE HAZARD.

a)Connect a manometer to the inlet pressure tap on the gas valve (see Figures 23 and 24).

b)Check the inlet pressure with all gas appliances on and off. The inlet pressure at the boiler must be within the following limits regardless of what combination of appliances is firing:

Inlet Press (inches w.c.)

Natural Gas

LPGas

Min.

5.0

11.0

Max.

14.0

13.0

If the inlet pressure falls outside of these limits, find and correct the cause of the problem before proceeding further.

c)Connect a manometer to the manifold (outlet) pressure tap on the gas valve (see Figures 23 and 24).

d)Read the manifold pressure. It should be set at:

 

Natural Gas

LPGas

Manifold Press. (inches w.c.)

3.5

10.0

e)If a manifold pressure adjustment is needed, make the adjustment by turning the pressure regulator (see Figures 23 and 24) screw clockwise to raise the pressure and counter clockwise to reduce the pressure. If a manifold pressure adjustment is made, recheck the line pressure to be certain that it is still within acceptable limits. Replace the cover screw on the regulator.

FIGURE 20: STANDING PILOT BURNER FLAME

FIGURE 21: INTERMITTENT IGNITION PILOT BURNER FLAME

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Contents BSI Series Product Description Table of ContentsBSI Specifications II SpecificationsIV Locating the Boiler III Before InstallingAir for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionBOILERINSTALLEDINCONFINEDSPACE, ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room VI Venting Removing an Existing Boiler from a Common Chimney BSI Boilertypicalventsystem Installation and Components Gasconnectiontoboiler VII Gas PipingGeneral Piping Notes Viii System PipingPipingInstallation Common NEAR-BOILER Piping Mistakes Indirectwater Heater BOILER-SIDE Piping IX Indirect Water Heater PipingWiring Indirect Water Heater Wiring Wiring Indirectwater Heater to Boiler Sequence of Operation, Standing Pilot BSI Control System Sequence of OperationVent Damper Note Less Vent GAS Valve BSI379 Honeywell VR8204/VR8304 Series GAS Valves BSI069 Robertshaw 2423 XI Start-up and CheckoutStanding Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting For Your Safety Read Before Lighting Position Indicator High Altitude Burners GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT On a continuous basis XII Service and MaintenanceOn at least a weekly basis On an annual basisPage Heat Exchanger Cleaning Procedure Xiii Troubleshooting Start END Start END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV Parts Page KEY # Page Boilers only Page Before Installing Appendix a Knockdown Boiler Assembly InstructionsFIGUREA1 BASE, Heat EXCHANGER, Flue Collector Assembly Gas Valve Installation Figure A2 Jacket Installation Complete Installation Electrical Wiring ConnectionsFigure A3 Tapping Locations see Text for Tapping Uses Crown