Crown Boiler BSI310, BSI241, BSI276, BSI345, BSI379, BSI103, BSI138, BSI172, BSI069, BSI207 End

Page 39

Main

Y

burners

 

light?

 

N

 

Do burners

 

Do burners shut

 

 

 

shut down when

Y

Y

 

down when water

 

END

pressure

 

level drops below

 

 

 

 

 

exceeds limit

 

 

 

 

 

cut-off point?

 

 

 

setting?

 

 

 

 

 

 

 

 

 

 

 

 

N

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24 volts across red damper lead and yellow transformer lead?

Y

24 volts across standing pilot gas valve terminals or terminals 5&6 on S8600 module?

N* Defective damper * Defective or loose

damper harness

*Obstruction in path of damper blade

*Refer to standing pilot

Yor intermittent ignition troubleshooting chart

(page 39 or 40).

*Defective pressure limit control

*Blockage in siphon tube

*LWCO float bowl filled with mud

* Defective LWCO

DO NOT OPERATE BOILER UNTIL THIS PROBLEM IS CORRECTED

N

24 volts across 1&4

(blue&yellow) and 2&4 (orange&yellow ) on

damper end ofY harness?

24 volts

Y

 

across spill

 

 

 

 

 

 

switch?

 

 

 

 

N

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

24volts

across rollout

switch? Y

*Chimney blockage *Chimney system not contructed in accordance with Parts 7 and 10 of National Fuel Gas Code . *Down draft *Inadequate combustion air supply in boiler room

*Defective or loose damper harness

N

*Defective or loose damper harness

*Defective damper motor

*Obstruction in path of damper blade

N

*Loose electrical connection in spill switch or rollout switch wiring or gas valve common

*Rollout switch open. Replace with exact replacement (see parts list). Check for blocked heat exchanger.

39

38

Image 39
Contents BSI Series Product Description Table of ContentsBSI Specifications II SpecificationsIV Locating the Boiler III Before InstallingAir for Combustion and Ventilation ForBuildingsofUnusuallyTightConstruction For Buildings of Other than Unusually Tight ConstructionBOILERINSTALLEDINCONFINEDSPACE, ALL AIR from Inside ALL AIR from OUTDOORS, Using Openings Into Boiler Room VI Venting Removing an Existing Boiler from a Common Chimney BSI Boilertypicalventsystem Installation and Components Gasconnectiontoboiler VII Gas PipingGeneral Piping Notes Viii System PipingPipingInstallation Common NEAR-BOILER Piping Mistakes Indirectwater Heater BOILER-SIDE Piping IX Indirect Water Heater PipingWiring Indirect Water Heater Wiring Wiring Indirectwater Heater to Boiler Sequence of Operation, Standing Pilot BSI Control System Sequence of OperationVent Damper Note Less Vent GAS Valve BSI379 Honeywell VR8204/VR8304 Series GAS Valves BSI069 Robertshaw 2423 XI Start-up and CheckoutStanding Pilot Burner Flame For Your Safety Read Before Operating For Your Safety Read Before Lighting For Your Safety Read Before Lighting Position Indicator High Altitude Burners GASVALVEDETAIL-HONEYWELLVR8200ORVR8300STANDINGPILOT On an annual basis XII Service and MaintenanceOn a continuous basis On at least a weekly basisPage Heat Exchanger Cleaning Procedure Xiii Troubleshooting Start END Start END Standing Pilot Ignition System Troubleshooting Chart Intermittent Ignition System Troubleshooting Chart XIV Parts Page KEY # Page Boilers only Page Before Installing Appendix a Knockdown Boiler Assembly InstructionsFIGUREA1 BASE, Heat EXCHANGER, Flue Collector Assembly Gas Valve Installation Figure A2 Jacket Installation Complete Installation Electrical Wiring ConnectionsFigure A3 Tapping Locations see Text for Tapping Uses Crown