Sears N9MP1125J20B1 General Derating Rules, High Altitude Air Pressure Switch, Changing Orifices

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iiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiiili ii i! LPG or PROPANE GAS MANIFOLDi ii PRESSURE (" w.c.)

 

 

 

FOR THE 80,000 BTUH MODELS

 

 

 

HEATING

VALUE

 

 

MEAN ELEVATION FEET ABOVE SEA LEVEL

 

 

at ALTITUDE

0 to

2001 to

3001 to

4001 to

5001 to

6001 to

7001 to

BTU/CU,

FT.

2000

3000

4000

5000

6000

7000

8000

2500

10.0

8.9

8.4

10.0

10.0

10.0

10.0

Orifice

Size

#55

#55

#55

 

 

 

 

NOTE: Propane data

is based

on 1.53 specific gravity. For fuels with different

specific gravity consult the National Fuel Gas Code ANSI Z223.1-2002/N FPA

54-2002 or National

Standard

Of Canada,

Natural

Gas And

Propane Installation Code CSA B149.1-00.

NOTE: The

derating

of

these

furnaces

at 2%

(Natural

Gas) and

Changing Orifices for High Altitude

4% (Propane

Gas)

has

been

tested and

design-certified

by CSA.

 

General Derating Rules

1, These furnaces may be used at full input rating when installed at altitudes up to 2,000'. When installed above 2,000', the input must be decreased 2% (natural) or 4% (LP) for each 1000' above sea level. See Table 10 for required high altitude input rate.

ELECTRICAL SHOCK, FIRE OR EXPLOSION HAZARD

Failure to properly install orifices could result in death, personal injury and/or property damage.

Turn OFF electric power (at disconnect) and gas supply (at manual valve in gas line) when installing orifices. Installation of orifices requires a qualified service technician.

 

High

Altitude

Input Rate

=

Nameplate

Sea

Level

Input

Rate x (Multiplier)

Elevation

 

 

High

Altitude

Multiplier

 

Natural Gas

LP Gas

 

 

2001'-3000'

 

 

0.95

 

0.90

3001'-4000'

 

 

0.93

 

0.86

4001'-5000'

 

 

0.91

 

0.82

5001'-6000'

 

 

0.89

 

0.78

6001'-7000'

 

 

0.87

 

0.74

7001'-8000'

 

 

0.85

 

0.70

NOTE: Main burner orifices can be changed for high altitudes.

1.Disconnect gas line from gas valve.

2.Remove manifold from furnace.

3.Remove the orifices from the manifold and replace them with properly sized orifices.

4.Tighten orifices so it is seated and gas tight. (See Figure 29)

5.Reinstallmanifold. EnsureburnersdoNOTbindonnewori- rices.

Based on mid-range of elevation.

2.For operation with natural gas at altitudes above 2,000', ori-

fice change and/or manifold pressure adjustments may be required for the gas supplied. First consult your local gas supplier, then refer to Table 6 (50,000, 75,000, 100,000 and 125,000 BTU H models) or Table 8 (80,000 BTUH mod- els) for required pressure change and/or orifice change for high altitudes.

3, For operation with LP gas, gas orifices MUST be changed and manifold pressure MUST be maintained as per Table 7

(50,000, 75,000,100,000 and 125,000 BTUH models) or Table 9 (80,000 BTUH models). Orifices can be ordered through our distributor. (See Figure 29)

4.In cases where Table 6, Table 7, Table 8 or Table 9 is not

applicable, eg. alternate input rate application, refer to Table 10 for required high altitude input rate.

Changing Orifices

Measure from face of orifice to the back side of the manifold,

11/8" to 13/16 "

Natural Gas Input Rating Check

NOTE: The gas meter can be used to measure input to furnace. Rating is based on a natural gas BTU content of 1,000 BTU's per cubic meter. Check with gas supplier for actual BTU content.

1.Make sure burner compartment door is in place before per- forming the following steps.

High Altitude Air Pressure Switch

Altitudes over 4,000' may require a different air pressure switch than the one installed at the factory. Check parts list for pressure switch and consult your distributor for part number and availability.

In Canada, provincial codes may govern installation of switch. Check with governing authorities.

2.Turn OFF gas supply to all appliances and start furnace.

Example

BTU Content

PerHour

Foot in Seconds

Hour

1,0003,6004875,000

1,000 x 3,600 ÷ 48 = 75,000 BTUH

44001 102004

E_

Image 31
Contents SingleStage Table of ContentsYES KeepThis page for future reference YES NOESafety Rules FrozenWater Pipe Hazard InstallationLocation and Clearances Typical Upflow Installation Installation RequirementsTypical Downflow Installation Dimensions & Clearances Leveling Combustion Ventilation Air Air Openings and Connecting DuctsRequirements Ventilation Air Venting and Combustion Air CheckExample Unusually Tight ConstructionDirect Vent N9MP2 Models For Two Pipe InstallationVent and Combustion Air Piping Single Pipe N9MP1 ModelsVent and Combustion Air Piping Guidelines TocompensateforoxygenburnedSee.Confined Space InstallaPiping Insulation Guidelines Contaminated Combustion AirCarbon Monoxide POISONING, Fire and Explosion Hazard Sizing Combustion Air and Vent PipeN9MP1 & *9MPD Models Vent Termination ClearancesClearance Description 440O110200415cmforappliances10,OOOBTUH3kW,12 Condensate Drain Trap Freeze Protection CondensateDrain TrapUpflow Installations Top Vent See Figure Upflow Installations Top VentSide View UpflowInstallationsVentthru LeftSideUpflow Installations Vent thru Left Side See Figure SwitchAll Models Vent thru Right Side See Figure All ModelsVentthru RightSideOnly Downflow Left Side Vent and Trap SeeFigure Inlet 4=Coupling & Clamps 112ID Drain Hose On Some Downflow Right Side Vent and TrapDownflow Right Side Vent and Trap See Figure PVC 3/4Horizontal Left-Thru Top See Horizontal Left Thru TopHorizontal Left-Side Vent Horizontal Left-Side Vent See FigureRelief Tube Extension Horizontal Right thru TopYellowor black 16ID Rubber Tube\\Horizontal Right Side Vent SeeFigure HorizontalRight-SideVentTee Trap Connecting Tee Trap to Condensate Trap and Main Drain LineConnecting Vent and Combustion Air Piping Open TeeFire Hazard Connecting Vent Pipes and TerminationProper Sealing Procedure for Combustion Vent Pipe ConnectionVent Termination Shielding Using Exterior RisersHorizontal Termination Vertical TerminationCmbustincncentricRoof -AirTerminationventand Multi Vent Termination ClearancesConcentric Vent and Combustion Air Sidewall Termination Sidewall Inlet Vent and Exhaust Air TerminationIAIternate Input Ratings, USA only Manifold Gas Pressure AdjustmentSupply Pressure Gas Supply PressureTai NaturalPressure For the 50,000, 75,000, 100,000 and 125,000 Btuh ModelsChanging Orifices High Altitude Air Pressure SwitchGeneral Derating Rules Electrical SHOCK, Fire or Explosion HazardValve Gas Piping RequirementsManual shut- off Low PressureHumidifier/Electronic Air Cleaner Electrical WiringInstallations Power SupplyWiringMountedto eithertheleftorright Fan Delay DIP Switch SettingsFan Timer Connections Reduced Furnacelife HazardInsulation InstallationDuctwork and Filter SizingDownflow applications, unless installing on non Filter Installation using Optional Filter RackDownflow Furnace Installation Combustible Floor InstallationFloorDimensions SubbasesforCombustibleFloorsDimensionsFurnace Subbase Startup Checks and AdjustmentsAdjust Pilot Burner Gas SupplyPressureReduced Furnace Life Hazard Temperature Rise CheckHeating and Continuous BlowerSpeed Same Changing Blower SpeedFIRE, EXPLOSION, or Carbon Monoxide Hazards Furnace MaintenanceHeating W Request Circulating Fan G RequestHeating Request with Gas Supply Line Shut Off Than Gas Valve Diagnostic Codes See FigureTypical Gas Valve Honeywell OFFHoneywell SV9541M Smart Valve Sequence of Operation Indicates Honeywell SV9541M Smart Valve Trouble shootingFlashes Flashes + I Flash LEDLED INDICATESCHECK/REPAIR Concentric TerminationVent Termination Clearances Concentric Vent Termination Kit #TicalterminationispreferredFieldsuppliedpipeandfittingsare RequiredtocompletetheinstallationRoof Overhang Rain Cap to Vent Pipe AssemblyConcentric Vent and Combustion Air Side Termination Table for N9MP2 Models 50,000 & 80,000 Btuh FurnacesAir Elbow Concentric Vent Sidewall Attachment25-22-02 25-23-30 N9MP2075B12B1 N9MP2080F16B1N9MP2100F14B1 N9MP2100J20B1 N9MP2125J20B1 Denotes BrandSpecifications N9MP1 Model SpecificationsGeneral Gas & Ignition Specifications N9MP2BlowerData Specifications 9MPDFor 080 Models 4 Ton 19 & 22314 Units For 050 Models 3 Ton UnitsFor 075 Models 3 Ton Units For 100 Models Ton 19 & 22314 UnitsUI I BKw IlttlNeutral t Data25-23-95 100J 125J Key Description PartFunctional 125J12B 16B 14B Non-Functional1GB 14B 20B16B 14B 20B 12B No. Non-FunctionalNAHF002LP Key DescriptionN9MP1 N9MP2 Osob Part not IllustratedCapacitor,7.SMfd.,370V 9MPDNumber 080F12B 075F12B 080J16B 100J14B 100J20B 128L20B125L20B Parts *gMPDKeyDescription No.Non- Functional Number 050F12B 078F12B 080J16B 100J14B 100J2OB080J16B Part GMPDNon- Functional Number 050F12B 075F12BIOOJ20B 1013816 + Order from Service Parts 44001Non- Functional Number 050F12B 075F12B 080J16B 100J14B

9MPD100J20B1, N9MP2100J20B1, 9MPD050F12B1, N9MP1100J20B1, N9MP1125J20B1 specifications

The Sears N9MP1075B12B1, N9MPD125L20B1, N9MP1050B12B1, N9MPD080J16B1, and N9MP2125J20B1 are part of the trusted line of gas furnaces manufactured by Sears, specifically designed to deliver reliable heating solutions for residential applications. These models incorporate cutting-edge technology and robust engineering, making them popular choices among homeowners looking for efficiency and comfort.

One of the main features of these models is their high-efficiency operation. With Annual Fuel Utilization Efficiency (AFUE) ratings exceeding 90%, these furnaces convert a significant portion of fuel into usable heat, thereby reducing energy costs. The N9MP series employs a multi-speed blower system that optimizes airflow for enhanced comfort while minimizing noise levels, ensuring a pleasant indoor environment.

The N9MPD125L20B1 and N9MPD080J16B1 variants highlight their adaptability through dual-stage heating capabilities. This technology allows the furnace to adjust its output based on the thermal demands of the home, preventing energy wastage during milder conditions while providing robust heating during extreme cold spells. The two-stage combustion process not only improves comfort but also contributes to lower greenhouse gas emissions.

Durability is another hallmark of these Sears models. With heavy-duty heat exchangers crafted from high-quality materials, they are built to withstand the rigors of regular use. Additionally, the inclusion of advanced safety mechanisms ensures that the system operates securely, reducing potential risks associated with gas furnaces.

The N9MP2125J20B1 model stands out due to its whisper-quiet operation. Homeowners can enjoy a warm home without the disruptive sound commonly associated with traditional heating systems, thanks to the insulated cabinet design and efficient blower operation.

Furthermore, these models come equipped with user-friendly digital thermostats, which allow precise temperature control and programmable settings, enabling homeowners to tailor their heating needs to fit their lifestyle. The compatibility with smart home systems also adds convenience, enabling users to manage their heating remotely, saving even more energy.

In conclusion, the Sears N9MP1075B12B1, N9MPD125L20B1, N9MP1050B12B1, N9MPD080J16B1, and N9MP2125J20B1 gas furnaces exemplify innovation in heating technology. Their energy-efficient designs, advanced features, and durable construction make them reliable choices for homeowners seeking comfort and sustainability in their heating solutions.